Discovery I (LJ) V8-4.0L (1996)
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7.
Remove four valve cover bolts and remove valve cover.
8.
Discard gasket and four bolts
9.
Clean all mating surfaces.
10.
Check surfaces for defects as described for right side on page 3.
Installation
1.
Follow instructions for right side to install valve cover gasket in left side valve cover.
2.
Install valve cover on cylinder head with four new bolts.
3.
Tighten in the same sequence and to the same torque used for right side.
4.
Position dipstick tube clip. Install and tighten bolts.
4.
Install and tighten air flow meter hamess clip.
5.
Install alternator heat shield to valve cover.
6.
Connect coil wire.
7.
Connect spark plug wires to spark plugs and retaining clips.
8.
Install dipstick.
Plenum Chamber Installation (94-95 MY)
1.
Install Plenum housing as follows:
^
Clean joint faces of plenum and ram housing.
^
Apply Locktite(R) # 577 sealant
^
Install plenum chamber.
^
Tighten bolts to 26 Nm. (19 lbf. ft).
2.
Install idle air control hose.
3.
Install distributor vacuum hose.
4.
Connect coolant hoses to previously marked positions. Tighten clamps.
5.
Connect PCV breather hose.
6.
Install intake hose on neck of plenum and tighten clamp.
7.
Install cruise control hose.
8.
Install kick down cable and tighten lock nut.
9.
Install clevis pin and retaining clip on kick down cable.
10.
Install adjustment wheel of throttle cable into throttle bracket.
11.
Install clevis pin and clip on throttle cable
12.
Adjust cable to previously marked position.
13.
Connect vacuum hose adjacent to bypass air valve.
14.
Connect multiplug to bypass air valve.
15.
Connect fuel feed pipe.
Plenum Chamber Installation (96 MY)
1.
Make sure that the mating surfaces of the plenum chamber and ram pipe housing are clean.
2.
Position plenum chamber. Connect coolant hoses to water jacket. Secure with clips.
3.
Remove clamp from coolant hoses. Remove cloth.
4.
Apply a thin uniform coating of Loctite(R) # 577 sealant to sealing surface of plenum chamber.
5.
Install plenum chamber and secure with six bolts. Tighten to 24 Nm. (18 lbf. ft).
Air Flow Meter Installation
1.
Install air flow meter to air filter housing. Secure with two clips.
2.
Connect multi-plug.
3.
Connect intake hose. Tighten clamp.
4.
Connect battery negative terminal.
5.
Reinstall Fuel pump relay.
6.
Install lower "A" pillar trim.
7.
Install front door seal on "A" pillar.
8.
Check oil level and top up as necessary.
9.
Start engine and check for leaks.
