Discovery I (LJ) V8-4.0L (1996)
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7. Install new pump assembly, aligning dowel with hole in intermediate plate, press pump housing home.
8. Secure pump housing to intermediate plate using eight hexagonal bolts.
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Tighten to 10 Nm.
9. Place bell housing and intermediate plate assembly on bench, front face up.
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Using oil pump rotation sleeve LST111, check that pump gears rotate freely.
10. Before replacing intermediate plate/bell housing assembly check that thrust washer and axial cage are seated on A clutch housing.
11. Place new gasket and disc washer onto bell housing and intermediate plate assembly using a Petroleum Jelly.
12. Install bell housing and intermediate plate assembly, tighten twelve bolts to 46 Nm.
13. Place end-float gauge LST111 onto pump housing and check that axial play is between 0.2-0.4 mm.
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Replace existing washer, situated at rear of intermediate plate, with suitable washer to give required end-float.
NOTE: If damage is apparent to bolts they should be replaced.
14. Install torque converter into housing using torque converter handles 1 8G1501.
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Check dimension converter fixing boss to converter housing face is 50 mm.
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This shows converter is properly seated in housing.
15. Install gearbox/transfer box assembly.
