Discovery I (LJ) V8-4.0L (1996)
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6.
Connect back up light switch and differential lock switch connectors.
7.
Secure breather tubes to harness with clips.
8.
Position temporary support.
9.
Remove two bolts holding adapter plate to transmission and remove jack.
10.
Apply Loctite 290 to bolts and tighten to 34 Nm. (25 lbf. ft.).
11.
Position cross member, loosely install bolts and nuts holding cross member mountings to transmission.
12.
Raise transmission align cross member, and loosely install nuts and bolts holding cross member to chassis.
13.
Tighten all nuts and bolts.
14.
Remove supporting jack from under oil pan.
15.
Remove temporary support.
16.
Install emergency brake cable through transmission tunnel and install grommet.
17.
Connect speed transducer connector to transfer box.
18.
Line up marks and install front and rear driveshafts.
19.
Clean spacer, clutch slave cylinder, and gearbox matinq surfaces.
20.
Position spacer and slave cylinder, and secure with bolts. Tighten to 25 Nm (19 lbf. ft.).
21.
Untie rear exhaust and reinstall front exhaust downpipe using new down pipe to manifold gaskets.
22.
Tighten nuts to 45 Nm. (33 lbf. ft.).
23.
Install exhaust "donut" and reinstall nuts and bolts to flange of rear exhaust assembly.
24.
Refill main gear box with ATF and transfer box with gear oil.
25.
Lower lift.
26.
Reinstall fan shroud to radiator and tighten bolts.
27.
Align breather tube clip to cylinder block and tighten bolts.
28.
Install emergency brake cable adjuster and secure with "C" clip.
29.
Align cable to lever and install clevis pin. Secure with clip.
30.
Check emergency brake operation and adjust as necessary.
31.
Install upper gear lever and tighten bolt.
32.
Install gear selector lever and high/low selector lever boots.
33.
Position boot clamp rings and tighten screws.
34.
Reinstall sound insulation.
35.
Install center console over emergency brake and gear levers. Make sure electrical plugs are installed correctly and wiring is not trapped.
36.
Connect cigarette lighter connector.
37.
Install emergency brake lever boot
38.
Fit console to bracket and install 2 clips.
