Discovery II (LT) V8-4.0L (2002)
Shift Fork: Service and Repair
Fork - Set - Selector Shaft
Service Repair No - 37.16.45
Disassembly
1. Remove reverse idler gear shaft.
2. With assistance, remove output shaft, selector shaft and layshaft assemblies.
3. Remove selector shaft and fork assembly from output shaft synchronizers.
4. Inspect the selector fork pads for wear, the wear limit is 6.5 mm (2.559 in).
Reassembly
1. Clean selector shaft, forks and locations on synchronizers.
2. Lubricate forks and shaft with clean gear oil.
3. Position selector shaft assembly to output shaft synchronizers.
4. With assistance, fit output shaft and layshaft assembly into gearbox case.
5. Fit reverse idler gear shaft.