Discovery II (LT) V8-4.0L (2002)
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2. With assistance, fit glass without sealant to body and apply masking tape to establish reference marks as an alignment aid.
3. Remove glass and place aside.
4. Clean body and sealant face on glass with solvent.
CAUTION: Do not touch cleaned or primed surfaces with fingers.
5. Apply etch primer to any bare metal on body.
6. Apply glass primer to sealant face on glass and allow to cure.
7. Apply primer over etch primer on body.
8. Apply activator over old sealant on body.
9. Allow activator to cure.
10. Fit pre-cut nozzle to sealant cartridge, remove lid, shake out crystals, and fit cartridge to applicator gun. If necessary modify the nozzle to achieve
required bead section.
11. Apply a continuous bead of sealant to sealant face on glass as shown.
12. Position glass to body and align to reference tape.
13. Lightly press glass to ensure correct profile.
14. Secure glass with tape until sealer has cured.
15. Remove protective covers and tape.
16. Test sealer for leaks, apply additional sealer if necessary. If water is used, allow sealer to dry before testing. Spray water around glass and check
for leaks. Mark any area that leaks. Dry glass and sealer then apply additional sealer.
CAUTION: A curing time of 6 hours is desirable. During this time leave a window open to ventilate the vehicle interior. If the vehicle
must be used before the curing time has elapsed, do not drive at speed or slam the doors with the windows closed.
