landrover Workshop Repair Guides

Land Rover Workshop Service and Repair Manuals

Panel replacement procedure|Page 904 > < Panel replacement procedure|Page 902
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PANEL REPAIRS

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PROCEDURES

2. Fit resistance spot welding arms and test 

equipment for satisfactory operation, using test 
coupons. Where monitoring equipment is not 
available, verify weld strength by checking that  
metal around the weld puddle pulls apart under 
tension during pulling.

3. Use a resistance spot welder where access 

permits. Try to  ensure weld quality by using a 
welding monitor where possible. 

4. MIG tack weld butt joints and re-check 

alignment and panel  contours where 
necessary. Ensure that a gap is maintained to       
minimise welding distortion, by inserting a 
hacksaw blade as an approximate guide.

5. Dress MIG tack welds using a sander with 36 

grit disc, or a belt-type sander where access is 
limited.

Panel replacement procedure|Page 904 > < Panel replacement procedure|Page 902