L322 Range Rover Service Procedures
PANEL REPAIRS
REPAIRS
-19
REPAIRS
Front bulkhead assembly
In this procedure, the headlamp mounting panels
and the bonnet locking platform are removed.
Remove
1. Disconnect battery earth lead.
CAUTION: After switching off the ignition,
wait 2 minutes before disconnecting the
battery. Failure to wait two minutes will
damage the navigation computer.
2. Remove both headlamp assemblies.
3. Remove front bumper.
4. Release 4 cable ties securing washer hose to
armature and move hose aside.
5. Disconnect the headlamp, headlamp wash/
wiper and horn multiplugs from the bonnet
locking platform assembly.
6. Remove 2 screws securing armature extension
and remove extension from armature.
7. Remove scrivets securing radiator intake ducts
to bumper support brackets.
8. Remove 3 bolts securing LH bumper support
bracket. Repeat for RH bracket and remove.
9. Diesel models: Remove 2 bolts securing fuel
cooler intake duct to bonnet locking platform.
10. Move duct aside.
11. Remove radiator assembly retaining bolts from
bonnet locking platform.
12. Remove 4 bolts securing bonnet locking
platform to inner wings.
13. Cut and discard cable tie securing radiator
expansion pipe to bonnet locking platform.
14. LH side only: Remove bolt securing washer
bottle to headlamp mounting panel.
15. Remove 4 bolts securing lower outer edge of
the bonnet locking platform assembly to inner
wings.
16. With assistance carefully release and remove
the bonnet locking platform assembly.
Refit
1. With assistance position the bonnet locking
platform assembly to body.
2. Fit and finger tighten bolts securing bonnet
locking platform assembly to body, align and
tighten M8 bolts to 25 Nm (18 lbf.ft), tighten the
M6 bolts to 10 Nm (7 lbf.ft).
3. Position radiator assembly to bonnet locking
platform and secure with bolts.
4. Position armature to body fit nuts and bolts,
tighten bolts to 10 Nm (7 lbf.ft), tighten nuts to
45 Nm (33 lbf.ft).
5. Fit bolt securing washer bottle to the headlamp
mounting bracket and tighten to 3 Nm (2.2
lbf.ft).
6. Secure harness with cable ties.
7. Fit and secure bumper support brackets,
tighten bolts to 3 Nm (2.2 lbf.ft), fit scrivets.
8. Connect multiplugs.
9. Fit armature extension and tighten bolts to 10
Nm (7 lbf.ft).
10. Position washer hose to armature and secure
with new cable ties.
11. Diesel models: Position fuel cooler intake
duct to bonnet locking platform, fit and tighten
bolts to 3 Nm (2.2 lbf.ft)
12. Position radiator expansion hose and cable tie
to bonnet locking platform.
13. Fit front bumper.
14. Fit both headlamp assemblies.
15. Connect the battery earth lead.
CAUTION: After re-connecting the battery,
the steering wheel must be turned to full LH
and RH lock (with engine running). This
allows the DSC system to re-learn the
steering wheel position. Failure to do so will
result in a variety of instrument warning
lights been illuminated.
