L322 Range Rover Service Procedures
C
ONTENTS
CONTENTS
1
How To Use This Manual................................................................................................................ 01-1
Testbook - Fault Diagnostic Equipment .......................................................................................... 01-2
Repairs and Replacements............................................................................................................. 01-2
Specifications .................................................................................................................................. 01-3
Abbreviations and Symbols ............................................................................................................ 01-4
GENERAL INFORMATION ...................................................................... 03-1
General Precautions ....................................................................................................................... 03-1
Safety Instructions .......................................................................................................................... 03-2
Environmental Precautions ............................................................................................................. 03-3
General Fitting Instructions ............................................................................................................. 03-6
Ball and Roller Bearings ................................................................................................................. 03-7
Oil Seals.......................................................................................................................................... 03-8
Joints and Joint Faces .................................................................................................................... 03-9
Locking Devices .............................................................................................................................. 03-10
Screw Threads ................................................................................................................................ 03-11
Bolt and Nut Identification ............................................................................................................... 03-11
Flexible Pipes and Hoses ............................................................................................................... 03-14
Service Tools .................................................................................................................................. 03-16
Rolling Road Testing....................................................................................................................... 03-17
Fuel Handling Precautions .............................................................................................................. 03-18
Electrical Precautions ..................................................................................................................... 03-19
Supplementary Restraint System (SRS) Precautions..................................................................... 03-21
SRS Component Replacement Policy ........................................................................................... 03-28
Air Conditioning System Precautions.............................................................................................. 03-29
Body Repairs .................................................................................................................................. 03-32
Engine - Td6 ................................................................................................................................... 04-1
Engine - V8 ..................................................................................................................................... 04-5
Fuel system - Td6 ........................................................................................................................... 04-8
Fuel system - V8 ............................................................................................................................. 04-8
Cooling system - Td6 ...................................................................................................................... 04-9
Cooling system - V8 ........................................................................................................................ 04-9
Transfer box ................................................................................................................................... 04-10
Automatic gearbox - Td6 engine ..................................................................................................... 04-11
Automatic gearbox - V8 engine....................................................................................................... 04-11
Propeller and drive shafts ............................................................................................................... 04-12
Front differential .............................................................................................................................. 04-12
Rear differential............................................................................................................................... 04-12
Steering........................................................................................................................................... 04-13
Front and rear suspension .............................................................................................................. 04-14
Brakes ............................................................................................................................................. 04-15
Wheels and tyres ............................................................................................................................ 04-16
Air conditioning ............................................................................................................................... 04-17
Electrical - Td6 ................................................................................................................................ 04-18
Electrical - V8 .................................................................................................................................. 04-18
Dimensions ..................................................................................................................................... 04-19
Weights ........................................................................................................................................... 04-19
