Range Rover P38
30
MANIFOLD AND EXHAUST SYSTEM
NEW RANGE ROVER
22
REPAIR
20. Remove 2 bolts securing top of coils.
21. Loosen 2 bolts securing bottom of coils to block
but do not remove bolts.
22. Remove 6 bolts securing upper manifold and
remove upper manifold.
23. Collect upper manifold gasket.
Refit
24. Clean inlet manifold and upper manifold mating
faces, dowels and dowel holes.
25. Using a new gasket, position upper manifold. Fit
bolts, and working in a diagonal sequence,
tighten to
22 Nm (16 lbf.ft).
26. Fit 2 top bolts securing coils to manifold and
tighten all coil fixing bolts to
8 Nm (6 lbf.ft).
27. Connect IAC valve multiplug.
28. Secure HT leads to upper manifold clips.
29. Connect multiplug to TP sensor.
30. Position engine harness in manifold clip and
secure with new cable ties.
31. Fit and tighten coolant rail bolt to
22 Nm
(16 lbf.ft).
32. Connect breather hose to plenum and secure
with clip.
33. Connect IAC hose to plenum chamber and
secure with clip.
34. Position coolant hoses to throttle body and
secure hose clips.
35. Fit breather hose to throttle body and secure
clip.
36. Connect multiplug to TP sensor.
37. Connect EVAP pipe to plenum chamber and clip
on upper manifold.
38. Connect throttle and cruise control cables to
clips and secure in throttle body cams.
39. Position abutment bracket to upper manifold, fit
and tighten bolts.
40. Fit air intake hose, tighten 2 clips and connect
harness to clip on hose.
41. Connect IAC hose to air intake hose and secure
with clip.
42. Top-up cooling system.
43. Lower bonnet and connect gas struts.
44. Connect battery earth lead.
45. Fit battery cover and secure fixings.
