R380 manual gearbox-strip and rebuild

R380 MANUAL GEARBOX-STRIP AND REBUILD

Model

Range Rover Discovery Defender

Affected vehicles

All manual gearbox derivatives from LH 647645 - LJ 081991 and LD 939976

Date

1994-02-28

Reference

28/02/94

Bulletin text

R380 Manual Gearbox-Strip and Rebuild

MODEL AFFECTED VEHICLES

Range Rover All manual gearbox derivatives from LH 647645 - LJ Discovery Defender 081991 and LD 939976

DETAIL

To compliment the new Workshop Manuals an R380 strip and rebuild procedure has been generated in advance of the Workshop Manual release on this subject. This procedure is only applicable to markets where the gearbox is not covered by 'black box' policy.

The bulletin should be circulated to all Workshop Technicians.

New Service Repair Operation Times are provided to assist dealers when making warranty claims which cover all necessary repairs, Warranty complaint codes remain unchanged. All necessary Special Tools are identified at the back of the strip and rebuild procedure.

ACTION REQUIRED

This bulletin should be used to compliment existing Workshop Manual material and should be filed in both the

PARTS INFORMATION

Not applicable

PROCEDURE

Refer to section 37 of the workshop manual for manual gearbox removal instuctions.

Refer to the attached strip and rebuild procedure.

28/02/94

37/01/94/EN

WARRANTY

Normal warranty policy and procedures apply.

COMP. CODE

Refer to individual codes

SRO

See Service Repair Operation Time listing on page 2. Please disregard section 37 in the new Service Repair Operation Time manuals, refer to bulletin 01/04-01/05-01/06 for individual publication numbers.

R380 Manual Gearbox-Strip and Rebuild

MODEL AFFECTED VEHICLES

Range Rover All manual gearbox derivatives from LH 647645 - LJ Discovery Defender 081991 and LD 939976 Operation Description Number

37.16.17 Ball/socket-selector shaft yoke

37.16.26 Gear change lever bias spring-Adjust

37.20.02 Gearbox-Renew

37.20.04 Gearbox assembly-Overhaul

37.20.07 Sycnroniser assemblies

37.20.42 Mainshaft, Primary shaft and Layshaft bearings

37.23.01 Oil seal-Output shaft

37.23.01/01 As 37.23.01 With gearbox removed

37.23.06 Oil seal-Input shaft

37.23.06/01 As 37.23.06 With gearbox removed

37.27.01 Reverse light switch-Renew

28/02/94 37/01/94/EN

Defende Discovery Range r Rover

00.75 01.85 01.85

00.50 01.55 01.55

05.55 06.55 06.55

12.70 13.55 13.25

09.55 10.60 10.30

09.90 10.95 10.65

02.60 04.70 04.45

00.30 00.30 00.30

04.40 05.45 05.45

00.45 00.45 00.45

00.25 00.25 00.25