Range Rover (LM) V8-4.4L (2009)
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8.
Using the removed section of drain tube as a template cut a 10 cm (2.5 in) longer replacement section of drain tube (AKJ760042).
9.
Attach the bottom of the welding wire to the top 10 cm (2.5 in) of the replacement drain tube:
^
Wrap wire around the drain tube and tap into place.
10.
Install the drain tube into the vehicle:
^
Carefully pull the top of the welding wire upwards, ensuring the replacement drain tube follows.
11.
Once the replacement drain tube is in place, remove the top 10 cm (2.5 in) of tube.
12.
Remove the welding wire.
13.
Using Loctite 401 (STC50546), bond the replacement section to the remaining section of drain tube.
CAUTION:
Follow the sealant's instructions to allow sufficient time for curing.
14.
Cover the joint with Polyurethane sealant (Betafil - locally sourced) and allow sufficient time for curing.
15.
Pour a small amount of water into the repaired drain hole / tube(s).
16.
Verify water has pooled on the ground at the repaired drain hole / tube(s).
17.
If water pools on the ground, refer to Workshop Manual (GTR) Section 76.64.15 to install the headlining.
NOTE:
The existing section of the drain tube will remain encapsulated within the vehicle body.
18.
Cut off the top visible section of the existing drain tube and the bottom grommet of the new drain tube.
19.
Install the top of a new drain tube onto the roof opening panel.
20.
Run the tube down the inside of the A-pillar behind the upper A-pillar trim finisher.
21.
Feed the tube down through the fascia to meet the existing lower section of drain tube.
22.
Cut off the excess length of the new drain tube.
23.
Using Loctite 401 (STC50546), bond the replacement section to the remaining section of drain tube.
CAUTION:
Follow the sealant's instructions to allow sufficient time for curing.
24.
Cover the joint with Polyurethane sealant (Betafil - locally sourced) and allow sufficient time for curing.
25.
Pour a small amount of water into the repaired drain hole / tube(s).
26.
Verify water has pooled on the ground at the repaired drain hole / tube(s).
27.
Refer to Workshop Manual (GTR) Section 76.64.15 to install the headlining.
REPLACE REAR DRAIN TUBE
1.
Release the drain tube from the roof opening panel.
2.
Ensuring a straight cut, remove section of drain tube(s).
3.
Using Loctite 401 (STC50546), bond the replacement section to the remaining section of drain tube.
CAUTION:
Follow the sealant's instructions to allow sufficient time for curing.
4.
Cover the joint with Polyurethane sealant (Betafil - locally sourced) and allow sufficient time for curing.
