Range Rover Classic
41
TRANSFER GEARBOX
4
OVERHAUL
BORG WARNER TRANSFER GEARBOX
DISMANTLING, OVERHAUL AND REASSEMBLY
Service Tools.
See Service tools, Adapter Plate
Transfer Box
18G1422 - Oil seal replacer
18G1205 - Adjustable flange holding wrench
18G134 - Bearing and oil seal replacer
LST550 - 6 - Input shaft oil seal replacer
NOTE: Before commencing the overhaul
procedure thorougly clean the exterior of
the transfer gearbox. If the gearbox oil has
not previously been drained, drain the oil into a
suitable container.
DISMANTLING
NOTE: Before commencing the
dismantling procedure remove the brake
drum assembly.
Rear output housing
1. Remove the six bolts and withdraw the rear
output housing complete with output shaft.
Front output housing
NOTE: Invert the gearbox. Level up the
assembly by placing wooden blocks under
the transfer gearbox to main gearbox joint
face.
2. Remove the eight bolts and withdraw the front
output housing complete with viscous unit.
Front cover - main casing
3. Remove the eleven bolts securing the front and
rear cover (main case) together.