Workshop Manuals Factory service & repair Land Rover
01 Range Rover Classic - 199502 01 - INTRODUCTION03 04 - GENERAL SPECIFICATION DATA04 05 - ENGINE TUNING DATA05 06 07 - GENERAL FITTING REMINDERS07 09 - LUBRICANTS, FLUIDS AND CAPACITIES08 10 - MAINTENANCE09 12 - ENGINE - Tdi10 11 12 13 12 - ENGINE - V8i14 17 - EMISSION CONTROL15 19 - FUEL SYSTEM - Tdi16 19 - FUEL SYSTEM - MFI17 19 - FUEL SYSTEM - CRUISE CONTROL - V8i18 26 - COOLING SYSTEM - Tdi19 26 - COOLING SYSTEM - V8i20 30 - MANIFOLD AND EXHAUST SYSTEM21 33 - CLUTCH22 37 - MANUAL GEARBOX - R38023 41 - TRANSFER GEARBOX - BORG WARNER24 25 44 - AUTOMATIC GEARBOX - ZF26 27 28 47 - PROPELLER SHAFTS29 51 - REAR AXLE AND FINAL DRIVE30 31 54 - FRONT AXLE AND FINAL DRIVE32 33 34 57 - STEERING35 36 37 60 - FRONT SUSPENSION38 64 - REAR SUSPENSION39 68 - AIR SUSPENSION40 70 - BRAKES - NON ABS41 70 - BRAKES - ABS42 70 - BRAKES - ELECTRONIC TRACTION CONTROL43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 74 - WHEELS AND TYRES59 75 - SUPPLEMENTARY RESTRAINT SYSTEM60 76 - CHASSIS AND BODY61 62 63 64 80 - HEATING AND VENTILATION65 82 - AIR CONDITIONING66 84 - WIPERS AND WASHERS67 86 - ELECTRICAL
Land Rover Range Rover Classic23 · 41 - TRANSFER GEARBOX - BORG WARNER
23 · Transmission

OVERHAUL (page 5 of 14)

Make
Land Rover
Model
Range Rover Classic
41 - TRANSFER GEARBOX - BORG WARNEROVERHAUL · page 5 of 14
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BORG WARNER

11

OVERHAUL

23. Fit the snap ring with the stepped ends adjacent

to the selector shaft bore.

24. Turn the rear cover over and fit the circlip to

retain the sun gear shaft.

25. Remove any previous sealant from the end cap.

Apply Dow Corning 732 silicon sealant or a
suitable equivalent to the outside diameter of the
rear cover, evenly tap the cap into position.

26. If necessary re - position the filter on the oil pick

- up pipe until the lug on the filter can be pushed
into the slot in the rear cover.

Selector fork
- Dismantle and inspection

1. Remove the retaining clip and separate the fork

from the arm.

2. Detach the two nylon slippers from the selector

fork feet and discard.

3. Thoroughly clean all components.
4. Examine the fork, arm and pivot pin for wear.

Renew as necessary.

5. Remove the ’O’ ring and discard. Examine the

shaft and lever for wear and damage, renew as
necessary.

6. Examine the selector sleeve teeth and internal

splines for damage and wear. Renew as
necessary.

Parts & tools for this job For Land Rover Range Rover

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