S 500 4MATIC (220.184) V8-5.0L (113.966) (2003)
1
Prepare glue cartridge
2
Remove rain sensor
3
Unclip light sensor
4
Remove wiper arms
5
Remove water deflector
6
Disconnect electric connector (2) for heated window
7
Remove both panels from outside of A-pillar
8
Remove molding on windshield
9
Remove windshield with cutting blade
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See "Special Tools" below
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See "Commercially Available Tools" below.
10
Remove windshield from body with suction cups
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See "Commercially Available Tools" below
Install
11 Replace rubber window spacers
NOTE: Do not remove protective foil
12
Align windshield in body opening
13
Prepare window for installation
14
Prepare body flange for installation of window
15
Remove backing foil from windshield rubber spacers.
16
Open side window in driver's door.
CAUTION: During curing time, this prevents the windshield from being pressed outward by the air pressure when the doors are closed
17
Smooth sealing channel with hand roller
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See "Special Tools" below
18
Apply glue
CAUTION: Install window within 10 minutes before adhesive force of glue starts to decrease
NOTE: Height of glue bead approx. 13 mm
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Betagun 2K electric cartridge gun
See "Commercially Available Tools" below.
19
Install windshield
NOTE: Curing time is approx. 1 hour, calculated from the time the windshield is installed.
-
See "Commercially Available Tools" below
20
Install windshield molding
21
Install both panels on outside of A-pillar
22
Install water deflector
23
Install wiper arms
24
Connect electric connector (2) for heated window
25
Install rain sensor
26
Clip in light sensor
27
Clean windshield.
Check and adjustment data of windshield
Distance between window upper edge and front edge of roof.
Dimension "A": 12 mm
Special Tools