S 600 Sedan (140.057) V12-6.0L (120.982) (1996)
4. Place assembly device (072) on spring plate (87) and tension until the groove of the snap ring is exposed
-
Check sealing ring (87a), replace if necessary
5. Insert snap ring (88)
-
After installing, check snap ring for correct seat
6. Insert multiple-disc pack (89) in the outer multiple-disc carrier and measure as follows:
a. Refer to Survey of multiply-disc components to locate correct number of discs for this application. See: Application and ID
b. Observe outer multiple-disc sequence of installation, then procedures as follows:
c. Place discs for multiple-disc clutch K1 together in the sequence shown in the illustration above
d. Using a feeler gauge, determine the play "L" at three points between the snap ring (90) and the outer disc (89c)
-
During the measurement the snap ring (90) must contact the upper bearing surface of the groove in the disc carrier
Adjustment Values Multiple Disc Clutch K1
Number Of Discs: 3
Clearance Dimension "L": 0.50-1.80 mm
Number Of Discs: 4
Clearance Dimension "L": 0.50-1.80 mm
Number Of Discs: 5
Clearance Dimension "L": 0.50-1.90 mm
Number Of Discs: 6
Clearance Dimension "L": 0.50-2.00 mm
e. Using the table above determine the correct clearance based on the number of discs installed.
f.
Adjust clearance "L" using a snap ring of the correct thickness
-
Snap rings are available in thicknesses of 2.60, 2.90, 3.20, 3.50 and 3.80 mm
7. Insert snap ring (90)
8. Insert front freewheel (92) and fit snap ring (91)
-
The freewheel (92) must be installed in direction of the arrow
Disassembly/Assembly of Drive Shaft / K2 and Front Gear Set