mercury Workshop Repair Guides

Mercury Workshop Service and Repair Manuals

Campaign - Fuel Gauge/Sender Assembly|Page 12850 > < Campaign - Fuel Gauge/Sender Assembly|Page 12848
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19.

Disconnect fuel sender electrical connectors. Refer to Figure 5.

20.

Remove fuel sender retaining screws, then remove fuel sender. See Figure 5.

21.

Install new fuel sender on fuel pump. Tighten screws to 2 Nm (18 lb/in).

22.

Connect fuel sender electrical connectors. Make sure wires are routed correctly.

23.

Clean fuel pump-to-gas tank mating surface.

24.

Install new seal onto fuel pump-to-gas tank mating surface.

25.

Install fuel pump. Align marks made during disassembly. Tighten lock-ring to 44 Nm (33 lb/ft).

26.

Position fuel tank under vehicle.

27.

Raise fuel tank enough to connect front EVAP hose.

28.

Connect front EVAP hose.

29.

Raise fuel tank enough to connect fuel lines.

30.

Connect fuel supply and return lines.

31.

Connect fuel pump electrical connector.

32.

Raise fuel tank to installed position.

33.

Install fuel tank strap retaining bolts. Tighten bolts to 46-63 Nm (33-46 lb/ft).

34.

Remove jack.

35.

Connect rear EVAP hose to top of fuel tank.

Campaign - Fuel Gauge/Sender Assembly|Page 12850 > < Campaign - Fuel Gauge/Sender Assembly|Page 12848