Topaz V6-182 3.0L (1992)
Intake Plenum Removal/Installation
NOTE: Lightly oil all bolt and stud threads prior to installation.
1.
Clean and inspect the mounting faces of the lower and upper intake manifolds.
2.
Position new gasket on lower intake mounting face. The use of alignment studs may be helpful.
3.
Install upper intake manifold and throttle body assembly to lower manifold.
4.
Aligning bolt holes, install throttle body on intake manifold. Install one stud bolt and five retaining bolts. Tighten to 19 lb ft (25 Nm).
5.
Install alternator brace to throttle body and alternator bracket. Tighten nuts to 12 lb ft (16 Nm).
6.
Connect PCV hose to tube underneath throttle body.
7.
Install EGR tube to EGR Valve and exhaust manifold fitting to 37 lb ft (50 Nm).
8.
Connect vacuum hoses.
9.
Connect electrical connections to ACT, ISC and Throttle Position Sensor.
10.
Connect throttle and TV cables to throttle body linkage.
11.
Connect air cleaner duct hose to throttle body and air cleaner assembly. Tighten clamp to 36 lb in (4 Nm).
12.
Connect negative battery cable.
13.
Start engine and check for vacuum leaks. Adjust idle speed as necessary.
14.
Adjust TV cable.
NOTE: This adjustment must be performed if the throttle body assembly is removed for any reason and if throttle plate idle adjustment screw
position has been altered.
15.
Install shield onto Idle Speed Control Solenoid. Tighten bolts to 13 lb in (1.4 Nm).