Topaz V6-182 3.0L (1992)
Clutch Cable: Service and Repair
REMOVAL
Whenever the clutch cable is disconnected for any reason, such as transaxle or clutch removal, clutch pedal components, or clutch cable replacement, it
is imperative that the proper method for installing the clutch cable be followed.
1.
Disconnect battery ground cable.
2.
Prop up clutch pedal to lift pawl free of quadrant.
3.
Remove air cleaner assembly to gain access to clutch cable.
4.
Grasp the extended tip of the clutch cable with a pair of pliers, and unhook clutch cable from clutch bearing release lever. Do not grasp wire
strand portion of inner cable since this may cut wires and result in cable failure.
5.
Disconnect cable from insulator that is located on the rib of transaxle.
6.
Remove panel above clutch pedal pad.
7.
Position clutch shield away from brake pedal support bracket by removing the rear retaining screw.
8.
Loosen front retaining screw located near toe board, and rotate shield out of the way.
9.
With clutch pedal lifted up to release pawl, rotate gear quadrant forward. Unhook clutch cable from gear quadrant. Allow quadrant to swing
rearward. Do not allow quadrant to snap back.
10.
Pull cable through recess between clutch pedal and gear quadrant, and from insulator on pedal assembly.
11.
Withdraw cable through engine compartment.
INSTALLATION
The clutch pedal must be lifted to disengage the adjusting mechanism during cable installation. Failure to do so will result in damage to the
self-adjuster mechanism.
Do not use a prying instrument such as a screwdriver or a pry bar to install the cable into the quadrant.
1.
Insert clutch cable assembly from then engine or passenger compartment through dash panel and dash panel grommet. Ensure cable is routed
under the brake lines and not trapped at the spring tower by the brake lines. If the vehicle is equipped with power steering, the clutch
cable is to be routed inboard of the power steering hose.
2.
Push clutch cable through insulator on stop bracket, then through recess between pedal and gear quadrant.
3.
With clutch pedal lifted up to release pawl, rotate gear quadrant forward. Hook cable into gear quadrant.
4.
Install clutch shield on brake pedal support bracket, then lower instrument trim panel.
5.
Secure pedal in upper most position using wire, tape or equivalent.
6.
Working inside engine compartment, insert clutch cable through insulator and hook cable into clutch release lever.
7.
Remove device used to temporarily secure pedal against stop.
8.
Adjust clutch pedal by depressing clutch pedal several times.
9.
Install air cleaner assembly, then connect battery ground cable.