Tracer L4-116 1.9L SOHC (1991)
8.
Remove spring, then using pinion plug spanner wrench tool No. T90P-3504-AH or equivalent, remove lower pinion bearing plug.
9.
Using pinion torque adapter tool No. T86P-3504-K or equivalent, to hold pinion shaft, remove pinion shaft locknut, Fig. 9.
10.
Using valve body puller bridge tool No. T86P-3504-D and spool valve puller tool No. T81P-3504-T or equivalents, remove pinion shaft seal,
bearing and shaft from housing.
11.
Remove four valve Teflon O-rings and discard.
Fig. 10 Pinion Seal Removal
Fig. 11 Rack Bushing Seal Removal
12.
Expand lower pinion seal remover tool No. T86P-3504-F or equivalent to 1.08-1.13 inch (27.4-28.7 mm), then using lower pinion seal remover
guide tool No. T86P-3504-J or equivalent, seat seal remover to seal, then install impact slide hammer tool No. T50T-100A or equivalent, then
remove pinion seal, Fig. 10.
13.
The middle pinion bearing is not serviceable, and should not be removed from housing. If bearing is worn or damaged, replace short rack
assembly.
14.
Remove rack snap ring, rack end plate, bushing and rack from housing.
15.
Using piston pin remover tool No. T68P-6135-A7 or equivalent, remove lower pinion bearing.
16.
Using impact slide hammer tool No. T50T-100-A and rack oil seal remover tool No. T87P-3504-A or equivalent, remove and discard inner seal.
17.
If plastic insert is removed and seal is left in housing, repeat step 17 for seal removal.
18.
Using rack bushing tool No. T87P-3504-L, rack oil seal remover tool No. T87P-3504-A and impact slide hammer tool No. T50T-100-A or
equivalents, remove rack bushing seal, Fig. 11.
19.
Remove rack bushing O-ring and discard.
20.
Remove rack piston Teflon seal and discard.
21.
Remove rack piston O-ring and discard.