Axxess 4WD L4-2389cc 2.4L SOHC MFI (KA24E) (1990)
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Fig. 1 Cross-sectional View Of Differential Carrier
1.
On R180A differentials, remove extension tube and differential side shaft assembly, then remove differential side flange.
2.
On all axles,remove side retainers, Fig. 1.
3.
Remove differential case from carrier.
4.
When replacing side bearing, extract bearing outer race from side retainer.
5.
Loosen drive pinion nut, holding companion flange and pull off companion flange using a suitable puller.
6.
Press drive pinion from carrier using a press. Remove drive pinion with rear bearing cone, bearing spacer and adjusting washers.
7.
Remove oil seal.
8.
Remove pinion bearing with pinion bearing spacer and front bearing cone.
9.
Press rear bearing inner race from drive pinion.
10.
Drive out front and rear bearing outer races and remove bearing.
11.
Remove ring gear.
12.
On R180A differentials, place match marks on right and left hand side differential cases, then remove bolts and separate them.
13.
On all Differentials except R180A, remove pinion mate shaft lockpin from ring gear side. lockpin is caulked at pin hole mouth on differential
case.
14.
On all differentials, remove pinion mate shaft and the pinion mate gears, side gears and thrust washers.
Disassembly & Inspection
