505 L4-2304cc 2.3L DSL XD-2 (1982)
Condenser HVAC: Technical Service Bulletins
A/C - Failure Prevention
Bulletin No. 136
Date:
February 1984
Subject:
1982 505 TURBODIESEL (XD2S) AND DIESEL (XD2C) HIGH PRESSURE HOSE AND SUPPORT CLAMP
Whenever a 1982 505 and early 1983 production Turbodiesel (XD2S) or Diesel (XD2C) starting with V.I.N. 0316001 and ending at 0330582 is in for
service, examine to see if the high pressure hose and support clamp have been installed as outlined in Service Bulletin No. 117, Class 13, to prevent
failure of the air conditioner condenser. If the vehicle does not have this hose, P.N. 6453.57, and clamp, P.N. 6453.58, proceed as follows:
-
Parts Required: Part No. Description
6453.57
High pressure hose
6453.58
Support clamp
6941.32
Caged nut
6902.35
Bolt
-
2 lbs. freon (R12)
-
Install a new high pressure hose P.N. 6453.57. The shape of the rigid section on the hose has been modified to enable it to be secured to the front
frame.
-
Install caged nut P.N. 6941.32 on the front frame as shown, and secure the hose to the frame using bolt P.N. 6902.35 and clamp P.N. 6453.58.
-
Make up any compressor lubricant loss as necessary.
-
Evacuate and recharge the A/C system.
Note:
Each dealer order will be limited to 10 sets of hoses and clamps.
WARRANTY INFORMATION
An RFA for vehicles within the aforementioned VIN range, which have not had the modified upper high pressure hose and support clamp fitted, IS NOT
REQUIRED.
For Warranty Claim preparation and submission, the following Damage Code and Labor Operation is to be used.
ALLOCATION CODE:
577
DAMAGE CODE
:
6453.46
MAIN OPERATION
:
134290
TIME ALLOWANCE
:
1.25 HR.
PARTS REQUIRED:
Part No.
Description
Qty
6453.57
High Pressure Hose
1
6453.58
Support Clamp
1
6941.32
Caged Nut
1
6902.35
Bolt
1
$5.00
Freon Allowance
-