Neon L4-2.0L DOHC (1996)
13.
Remove the two upper radiator mounting bolts (Figure 6).
14.
Lift the radiator straight up and out of the engine compartment and DESTROY THE RADIATOR BY PUNCTURING SEVERAL OF THE
CORES. REMOVED RADIATORS MUST NOT BE REUSED!
15.
Transfer the two upper radiator mounting bolt grommets from the removed radiator to the new radiator.
16.
Lower the new radiator into position while guiding the two alignment dowels into the lower radiator support.
17.
Install the upper radiator mounting bolts. Tighten the screws to 95 in-lbs (11 N.m).
18.
Install the fan shroud. Tighten the retaining screws to 50 in-lbs (5.4 N.m).
19.
Install the windshield washer reservoir bottle and install the washer pump.
20.
Install the upper and lower radiator hoses. Align the hoses and position the clamps so they will not interfere with the engine or the hood.
21.
For 8.0L V10 equipped trucks: Connect the automatic transmission hoses, if equipped.
22.
Install the metal clips to the top of the fan shroud.
23.
Install the coolant reserve/overflow tank hose to the radiator filler neck nipple.
24.
For Diesel engine equipped trucks: Install the positive battery cable to the top of the radiator.
25.
Connect the negative battery cable(s).
26.
Fill the radiator with the original coolant until full and fill coolant reserve bottle to at least the FULL mark.
NOTE:
Be careful not to spill coolant on the drive belts or the generator.
27.
Operate engine until it reaches normal operating temperature. Check cooling system and automatic transmission for leaks and proper fluid levels.
Adjust as necessary.
Owner Letter
CUSTOMER SATISFACTION NOTIFICATION
TO INSPECT YOUR RADIATOR AND REPLACE IT IF NECESSARY
Dear Neon or Ram Truck Owner:
The satisfaction of our customers is very important to Chrysler. Because of this, we are requesting owners of some 1996 Dodge and Plymouth Neon
vehicles and 1996 Dodge Ram Trucks equipped with a V-10 or Cummins diesel engine, to return them to their dealer for a special service.
