Prowler V6-3.5L VIN G (1999)
EGR Valve: Service and Repair
REMOVAL
1. Disconnect negative battery cable.
2. Remove air inlet tube and resonator.
EGR Tube
3. Remove EGR tube mounting clips at intake manifold plenum.
Intake Manifold EGR Port Location
The EGR tube attaches to the bottom of the intake manifold plenum beside the throttle body.
4. Remove Intake Plenum.
5. Disconnect electrical connector from EGR valve.
6. Remove EGR tube mounting screws at EGR valve.
When removing EGR tube assembly being careful not to drop the silicone rubber seals in the intake manifold. Clean gasket surfaces on the EGR
valve. Note that any loose dirt can lodge between the pintle and the seat and cause valve leakage that will give a rough idle and depressed manifold
vacuum.
7. Remove EGR tube.
8. The EGR valve attaches to the rear of the right cylinder head.
9. Remove EGR valve mounting screws.
10. Clean gasket surfaces. Discard old gasket. If necessary, clean EGR passages.
INSTALLATION
1. Loosely install EGR valve and new gasket on cylinder head.
