Trans Sport V6-3800 3.8L (1994)
When using a new terminal:
a.
Slip cable seal away from terminal (if seal exist).
b.
Cut wire as close to terminal as possible.
c.
Slip a new cable seal onto wire (if necessary).
d.
Strip 5mm (3/16") of insulation from wire.
e.
Crimp a new terminal to the wire.
f.
Solder with rosin core solder.
g.
Slide cable seal toward terminal (if equipped with a seal).
h.
Crimp cable seal and insulation (if equipped with a seal).
i.
Apply grease to connectors outside the passenger compartment where the connector originally was equipped with grease.
Figure 17
To re-use a terminal or lead assembly, see previous steps c through i for repairs. Be sure to keep cable seal (if equipped) on terminal side of splice.
5.
Insert lead from the back until it catches.
6.
Install TPA's, CPA's and/or secondary locks, if equipped (see Figures 18 & 19).
Figure 18
Figure 19
Splicing Copper Wire Using Crimp and Seal Splice Sleeves
DESCRIPTION
Crimp and Seal splice sleeves may be used on all types of insulation except tefzel and coaxial to form a one to one splice. They are to be used
where there are special requirements such as moisture scaling. (Crimp and Seal splice sleeves are included in the GM J 38125-A Terminal Repair
Kit.)
Step 1: Open the Harness