Vibe AWD L4-2.4L (2009)
Note
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Always wear protective eyewear and gloves when sanding or filing.
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DO NOT place the sensor in the vise to avoid damage.
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Firmly secure the pedal to prevent it from moving.
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DO NOT over tighten the vise.
1. Remove the pedal from the vise
2. Turn the pedal over with the foot pad facing up and set the pedal in the vise using a shop cloth while avoiding the sensor.
3. Using an orbital sander and file, remove all burrs from the cut surfaces. The cut edges along the foot pad should be rounded and not square.
4. Finish the cut surface and all edges with 400 grit sandpaper.
OK
No Good
Cutting Template
Cutting Surface
Clearance
Shape Gauge
10. Check the shape of the pedal.
Note
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Always wear protective eyewear and gloves when sanding or filing.
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A tolerance of -1.0 mm is permissible between the final cut surface and the template.
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Regarding the pin hole, the key point of judgment is a "smooth pedal surface".
1. Using the correct cutting template and shape gauge, check the shape of the pedal.
2. If the shape does NOT match the template and/or gauge, continue filing.
3. If the shape matches the template and gauge, touch the cut surface with your hand to verify it is smooth and free of burrs.
