9-3 Arc/Aero (9440) L4-2.0L Turbo (2.0 T) (2004)
Transmission Cooler: Recalls
Campaign 154 46 - A/T Cooler Coupling Leakage
MODIFICATION INSTRUCTION
Bulletin Nbr: 260-2634 ed. 2
Date:...........September 2006
Market: all
Replacing the oil cooler quick couplings
Customer Satisfaction Program 154 46
Cars in stock must be rectified before delivery.
A personal communication must be sent to the owners of cars already delivered requesting them to get in touch with the nearest Saab garage as soon as
possible to have the fault rectified.
Cars affected
Saab 9-3 (9440) M03-04 4D with engine alternative B207 and automatic transmission within Vehicle Identification Number range 31000003 -
41025886.
Saab 9-3 (9440) M04 CV with engine alternative B207 and automatic transmission within Vehicle Identification Number range 46000003 - 46008365.
Background
When fitting the oil cooler's quick coupling the O-ring may move to an incorrect position and sustain damage. This may result in leakage and coolant
entering the automatic transmission fluid.
Symptom description
Coolant enters the automatic transmission fluid.
Parts required
93 190 331 Kit, quick couplings, oil cooler
92 150 191 Cable tie
Brake cleaner or similar
Acid-free Vaseline or similar
If necessary:
93 160 393 ATF fluid
For fitting the modification identity plate (not US/CA):
12 785 148 Modification identity plate
93 160 907 Cleaning agent Motip Dupli, aerosol 400 ml (sufficient for 50-100 cars)
Checking the modification identity plate (not US/CA)
Before proceeding, check box C2 of the modification identity plate. From and including M04, the car's Warranty and Service Book contains the "Table
of Modifications". A modification identity plate must be fitted in accordance with the section "Fitting the modification identity plate" where local
directives require the marking of the car. If the box is not marked, continue as follows.
Procedure
1. Lift the cover over the radiator and check the date marking. Is the radiator marked with a date prior to 8 Nov 2003 (08/11/03)?