9-5 Linear (9600) L4-2.3L Turbo (2.3t) (2004)
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Charge Air Pipe: Service and Repair
Charge Air Pipe
To remove
1. Remove the upper engine cover.
2. Undo the bolt securing the bypass pipe at the turbocharger intake pipe.
3. Remove the charge air bypass valve from the charge air pipe.
4. Unplug the connector on the charge air pipe for the pressure/temperature sensor.
5. Undo the hose clips at the throttle body and charge air hose.
Man.: Detach the venturi hose from the charge air pipe
6. Unscrew the bolt securing the charge air pipe to the bracket on the cylinder head and remove the pipe. Cover the throttle body and charge air hose.
IMPORTANT: If the charge air pipe is being replaced; first dismantle the pressure/temperature sensor. Then, fit it to the new charge air pipe.
Apply petroleum jelly or the equivalent sparingly to the O-rings.