900 L4-1985cc 20L SOHC Turbo VIN S FI (1984): Manual Transmission Output Shaft Repair
Output Shaft: Service and Repair
Output Shaft , 5-Speed Gearbox
To Remove and Dismantle
For removing the output shaft follow the description for dismantling the gearbox up to the point where the output shaft has been removed. Then continue
dismantling as follows:
1. Secure fixture 87 90 446 in a vice and place the output shaft in the fixture. Use spanner 87 90 453 to release the nut.
2. Set up the bearing housing in a press and press the shaft out of the bearing housing. Remove the spacer sleeve.
3. Then use tools 87 90 636 and 87 90 651 to press off the rear roller bearing. Use holder ring 87 91 097 for the output shaft for a final drive ratio of
9:33, as from gearbox No. 436501, 1982 model.
4. Use tools 83 90 098, 83 90 106 and 83 90 148 to press the outer races of the taper roller bearings out of the bearing housing (see figure).
To Assemble and Refit
NOTE: Oil the bearings before assembly.
After the relevant part has been removed, inspect all dismantled parts and wash them with paraffin (kerosine) or the like. Then proceed as follows
to re-assemble:
OUTPUT SHAFT WITH BEARING, BEARING HOUSING AND SPACER SLEEVE.