ION L4-2.4L (2007)
Seals and Gaskets: Service and Repair
Stub Axle Shaft Sleeve and Seal Replacement
Stub Axle Shaft Sleeve and Seal Replacement
Tools Required
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J 38868 Shaft Removal Tool
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J 6125-1B Slide Hammer
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J 23129 Universal Seal Remover
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J 41102-1A Axle Seal Installer
Removal Procedure
Important: Do not damage the seal bore or the sleeve assembly. Fluid leaks may result.
1. Raise and support the vehicle. Refer to Battery Negative Cable Disconnection and Connection.
2. Remove the drive axle assembly.
3. Remove the snap ring from the stub axle shaft. Discard the snap ring. Do not reuse.
4. Remove the stub shaft from the transmission. Use the J 6125-1B and the J 38868.
5. Pull lightly on the shaft. Rotate the shaft until the stub shaft snap ring at the differential seats in the taper on the differential side gear.
6. Remove inner snap ring.
7. Remove the right hand axle seal from the transmission. Use the J 23129 and the J 6125-1B.
Installation Procedure
Important: The stub axle shaft sleeve and seal must be replaced together. DO NOT replace the sleeve or seal separately.
1. Install the new seal. Use the J 41102-1A. Lubricate the seal lip with a light wipe of transmission oil.