LW2 V6-3.0L VIN R (2000)
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If fuel tank-to-body insulator pad is NOT present and a replacement pad is not available, obtain fuel tank-to-body insulator pad by calling the
Saturn Parts Assistance Center at 1-800-828-2112, prompt 2.
INSTALL FUEL TANK
IMPORTANT: There are two types of fuel tank assemblies that SSPO will be sending to Retailers. Both types are under the same part number. The tank
assemblies differ in the fact that one tank has a rubber shim on the top of the tank covering the fuel line coming from the fuel pump and going to the fuel
filter. The other tank incorporates a design change and does not require the addition of the rubber shim. Both types of tanks are being used to replace
suspect fuel tank assemblies.
Both types of tank assemblies will have a sticker on front of them identifying whether the rubber shim is required. The first four digits of the code on the
sticker will read either "LS31" or "LS32."
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LS31 indicates that tank DOES require rubber shim.
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LS32 indicates that tank DOES NOT require rubber shim. Tanks requiring rubber shim will have rubber shim already installed from SSPO.
1.
When installing a replacement fuel tank, remove plastic fuel line retainers on fuel feed line, fuel return line, and recirc line from old tank and
install them into female portions of fuel line connections on vehicle. The replacement tank will come with a new retainer on the EVAP canister
purge line.
2.
With aid of an assistant, position fuel tank under vehicle.
3.
Reposition fuel tank mounting straps and shield around tank and install strap mounting bolts to underbody.
Torque: 20 N.m (15 ft-lbs)
4.
Connect fuel tank electrical connector.
NOTICE: Care must be taken to ensure that locking tab is centered in window of female connection. Firmly press male and female portions together
until a "click" is heard, then pull firmly back to confirm engagement.
IMPORTANT: Lubricate male end of filter with clean engine oil to ease installation.