saturn Workshop Repair Guides

Saturn Workshop Service and Repair Manuals

Front Exhaust Pipe to Three Way Catalytic Converter|Page 4785 > < Front Exhaust Pipe to Three Way Catalytic Converter|Page 4783
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Converter Installation

4. Remove the three fasteners at the rear of the three way catalytic converter.

5. Remove the two isolators and front pipe/three way catalytic converter assembly.

INSTALLATION

1. Clean the intermediate pipe-to-three way catalytic converter flange surface.

2. Install a new gasket on the three way catalytic converter outlet pipe and front pipe/three way catalytic converter assembly.

3. Make sure the three way catalytic converter gasket is properly located and install the three intermediate pipe-to-three way catalytic converter

fasteners.
 - Torque: 31 N.m (23 ft-lbs.)

4. Install the two three way catalytic converter isolators.

5. Install new exhaust pipe to manifold gasket on the studs.

6. Install and torque the exhaust pipe to manifold attachment fasteners.

 - Torque: 31 N.m (23 ft-lbs.)

7. Install the two front exhaust pipe-to-engine stiffener bracket fasteners and slide the clamp rearward, if removed.

 -  Torque Front Exhaust Pipe Support Bracket-to-Engine Stiffener Bracket to 31 N.m (23 ft-lbs)

 -  Torque Clamp-to-Front Exhaust Pipe and Support Bracket to 60 N.m (44 ft-lbs)

8. Check the entire exhaust system for leaks.

Front Exhaust Pipe to Three Way Catalytic Converter|Page 4785 > < Front Exhaust Pipe to Three Way Catalytic Converter|Page 4783