SW2 L4-1.9L DOHC VIN 7 (1997)
8. Install crankshaft vibration damper/pulley assembly and retaining bolt. Hold the damper with a strap wrench or use a 3/4 inch square x 12 inch
long piece of wood wedged between the damper spoke and rear, lower side of cover when torquing the bolt. Torque to 214 Nm (158 ft. lbs.).
9. Install intake manifold support brace bolt located next to generator.
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Bracket to Block (right-hand) Torque to 45 Nm (33 ft. lbs.).
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Bracket to Intake Manifold (right-hand) Torque to 30 Nm (22 ft. lbs.)
10. Drain engine oil and change filter. Install drain plug. Torque to 37 Nm (27 ft. lbs.).
11. Verify gap on all spark plugs. Install spark plugs. Torque to 27 Nm (20 ft. lbs.).
12. Install the belt tensioner. Torque to 30 Nm (22 ft. lbs.).
NOTE: Install the accessory drive belt idler pulley, if removed. Torque to 27 Nm (20 ft. lbs.).
13. Install generator attachment bolts/nut (both), if removed. Torque to 32 Nm (24 ft. lbs.).
14. Install power steering pump assembly
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Brackets to Power Steering Pump Bracket-to-Block. Torque to 30 Nm (22 ft. lbs.).
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Power Steering Pump Lower Support Bracket-to-Pump. Torque to 30 Nm (22 ft. lbs.).
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Power Steering Upper Support Bracket-to-Pump and Upper/Lower Support Bracket and Intake Manifold: Torque to 30 Nm (22 ft. lbs.).
15. Install A/C compressor and bolts.
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Rear bracket to block and compressor: Torque to 25 Nm (19 ft. lbs.).
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Front bracket to block and compressor: Torque to 47 Nm (35 ft. lbs.).
16. Install accessory drive belt. Make sure belt is properly aligned on the pulleys.
CAUTION: To prevent engine front cover and mount damage, the three front upper mount to engine front cover nuts must be tightened down
uniformly.
17. Install the two mount to midrail bracket nuts first. Next, install the three front upper mount to engine front cover nuts. Remove the block of wood
from under the torque strut after the upper mount assembly is installed.
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Upper Mount-to-Front Cover: Torque to 50 Nm (37 ft. lbs.).
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Upper Mount-to-Frame Rail Bracket: Torque to 50 Nm (37 ft. lbs.).
18. Install splash shield and wheel. Torque to 140 Nm (103 ft. lbs.).
