tC L4-2.4L (2AZ-FE) (2005)
HINT: To clean the core plate groove, lightly rub it with sandpaper with out scratching it.
b. Install the radiator tank without damaging the O-ring.
c. Tap the core plate with a soft faced hammer so that there is no gap between the core plate and radiator tank.
8. INSTALL RADIATOR TANK LOWER
HINT: Perform the same procedures as the radiator tank upper.
9. ASSEMBLE SST
SST 09230-01010 (09231-01010, 09231-01020)
a. Install the punch assembly into the overhaul handle by inserting it in the hole at part "A" as shown in the illustration.
b. While gripping the handle, adjust the stopper bolt so that dimension "B" is as shown in the illustration.
Dimension "B": 8.4 mm (0.331 inch)
10. CAULK CORE PLATE
a. Lightly press SST against the core plate in the order shown in the illustration. After repeating this a few times, fully caulk the core plate by
gripping the handle until stopped by the stopper bolt.
SST 09230-01010 (09231-01010, 09231-01020)