xB L4-2.4L (2AZ-FE) (2009)
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Brake Master Cylinder: Overhaul
Disassembly
BRAKE: BRAKE MASTER CYLINDER: DISASSEMBLY
DISASSEMBLY
1. REMOVE BRAKE MASTER CYLINDER RESERVOIR FILLER CAP ASSEMBLY
2. REMOVE BRAKE MASTER CYLINDER RESERVOIR STRAINER
3. REMOVE BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY
(a) Fix the brake master cylinder in a vise between aluminum plates.
NOTICE: Do not overtighten the vise.
(b) Using a pin punch and a hammer, tap out the straight pin and remove the brake master cylinder reservoir.
4. REMOVE MASTER CYLINDER RESERVOIR GROMMET
(a) Remove the 2 grommets from the master cylinder reservoir.
Reassembly
BRAKE: BRAKE MASTER CYLINDER: REASSEMBLY
REASSEMBLY
1. INSTALL MASTER CYLINDER RESERVOIR GROMMET
(a) Apply lithium soap base glycol grease to 2 new grommets.
(b) Install the 2 grommets onto the brake master cylinder reservoir.
2. INSTALL BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY
(a) When installing a new brake master cylinder reservoir, cut out the clutch tube tip of the brake master cylinder reservoir as shown in the
illustration (for Manual Transaxle).
NOTICE:
-
Do not allow any foreign matter to enter the brake master cylinder reservoir.
-
Make sure that fluid supply is not affected by cutting tube.
(b) Install the brake master cylinder reservoir to the master cylinder body.
(c) Fix the brake master cylinder in a vise between aluminum plates.
NOTICE: Do not overtighten the vise.