xD L4-1.8L (2ZR-FE) (2008)
Clutch Pedal Assembly: Testing and Inspection
CLUTCH: CLUTCH PEDAL: ON-VEHICLE INSPECTION
ON-VEHICLE INSPECTION
1. INSPECT AND ADJUST CLUTCH PEDAL SUB-ASSEMBLY
(a) Pull back the floor carpet.
(b) Check that the pedal height is correct.
Pedal height from floor:
133 to 143 mm (5.236 to 5.630 in.)
(c) If the pedal height is not as specified, adjust it as follows.
(1) Loosen the lock nut and turn the clutch switch until the correct height is obtained.
(2) Tighten the lock nut.
Torque: 16 Nm (160 kgf-cm, 12 ft-lbf)
2. INSPECT AND ADJUST PEDAL FREE PLAY AND PUSH ROD PLAY
(a) Check that the pedal free play and push rod play are correct.
(1) Depress the pedal until clutch resistance begins to be felt.
Pedal free play:
5.0 to 15.0 mm (0.197 to 0.591 in.)
(2) Gently depress the pedal until the resistance begins to increase a little.
Push rod play at pedal top:
1.0 to 5.0 mm (0.039 to 0.197 in.)
(b) Adjust the pedal free play and push rod play.
(1) Loosen the lock nut and turn the push rod until the correct free play and push rod play are obtained.
(2) Tighten the lock nut.
Torque: 12 Nm (120 kgf-cm, 9 ft-lbf)
(3) After adjusting the pedal free play, check the pedal height.