SEAT Workshop Service and Repair Manuals

Repairing clutch housing, through gearbox date 12 01 3

Special tools and workshop equipment required t  Press tool -VW 407- t  Multipurpose tool -VW 771- t  Sleeve -30-21- t  Press tool -30-505- t  Thrust piece -T40008- t  -1-Internal puller -Kukko 21/3- t  -1-Internal puller -Kukko 21/4- t  -4-Counterhold -Kukko 22/2-

1 -	Bearing bush

q	For selector rods

q	Renew each time after removing

q	Pulling out → Fig.

q	Driving in → Fig.

2 -	Reverse gear selector fork axle

q	Axle cannot be removed with workshop tools

q	If a new clutch housing is used, a new axle must be pressed in → Fig.

3 -	Needle bearing

q	Renew each time after removing

q	Pulling out → Fig.

q	Pressing in → Fig..

4 -	Dowel sleeve

q

Qty. 2

5 -	Clutch housing

q	When replacing: → Chapter, Adjustment overview

6 -	Input shaft seal

q	Removing → Fig.

q	Installing → Fig.

7 -

Oil guide

q	Lever out with a screwdriver

q	Fits in one position only

8 -

Washer

q	For differential

q	Allocation → Electronic parts catalogue (ETKA)

9 -	Tapered roller bearing outer race

q	For differential

q	Removing and installing → Chapter

q	If renewed, adjust differential → Chapter

10 -	Oil deflector ring

q	Installation position: shoulder on hole faces output shaft

11 -	Tapered roller bearing outer race

q	For output shaft for 1st through 4th gears

q	Removing and installing → Fig.

q	If renewed, adjust output shaft for 1st through 4th gears → Chapter

12 -	Tapered roller bearing outer race

q	For output shaft for 5th, 6th and reverse gears

q	Removing and installing → Fig.

q	If renewed, adjust output shaft for 5th, 6th and reverse gears → Chapter

13 -

Washer

q	For output shaft

q	Always 0.65 mm thick

14 -	Tapered roller bearing outer race

q	For input shaft

q	Removing and installing → Fig.

q	If renewed: adjust input shaft → Chapter

15 -

Magnet

q	Held in place by housing joint surface

16 -

Cap

q	Fitted only in clutch housing of 4-cylinder engine

Pulling out selector rod bearing bush A -  Internal puller 18.5 ... 23.5 mm, e.g. -Kukko 21/3-

Driving selector rod bearing bush in flush –  First drive in bearing bush for selector rod for 1st and 2nd gears -arrow-.

Pulling needle bearing out of clutch housing A -  Counter support, e.g. -Kukko 22/2- B -  Internal puller 23.5 ... 30 mm, e.g. -Kukko 21/4-   Note! The needle bearing will be destroyed during removal and must be renewed.

Pressing needle bearing -A- into clutch housing –  Before pressing in, lay reverse shaft thrust washer-B- on needle bearing.

Removing input shaft oil seal –  Lever oil seal out carefully with a screwdriver. When gearbox is dismantled, oil seal can be removed with sleeve -30-21-

Driving in input shaft oil seal flush

Pressing reverse gear selector fork shaft into clutch housing