SEAT Workshop Service and Repair Manuals

Work sequence

Installation is carried out in the reverse sequence, when doing this note the following:

Vehicles with manual gearbox

• ‒ Check clutch release bearing in slave cylinder for wear, renew slave cylinder with release bearing if necessary.
• ‒ Clean notched splines of input shaft and lightly grease with G 000 100.

Continuation for all vehicles

• ‒ Check whether the dowel sleeves for centralising engine/gearbox are in the cylinder block, install if necessary.
• ‒ Insert all assembly mounting nuts and bolts by hand approx. 5...6 turns.
• ‒ Align assembly mountings stress-free by rocking.

Note:

Assembly mounting tightening torques

.

• ‒ Install pendulum support:

=> Running gear; Repair group 40; Servicing front wheel mounting; I - Assembly overview, assembly carrier, anti-roll bar, wishbone

Vehicles with air conditioner

• ‒ Installing air conditioner compressor:

=> Heating, Air conditioning; Repair group 87; removing and installing compressor bracket

Vehicles with manual gearbox

• ‒ Connect pipe/hose on slave cylinder and secure with clip:

=> 5-Speed manual gearbox 006; Repair group 30; Assembly overview; hydraulics and clutch release mechanism

• ‒ Attach operating cable to gearbox, adjust if necessary:

=> 5-Speed manual gearbox 006; Repair group 34; Servicing selector mechanism; Removing and installing operating cables

• ‒ Install drive shafts.

=> Running gear; Repair group 40; Servicing drive shafts; Removing and installing drive shafts

Vehicles with automatic gearbox

• ‒ Install selector cable on gearbox, adjust if necessary:

=> Automatic gearbox 099; Repair group 37; Servicing selector mechanism

Continuation for all vehicles

• ‒ Install P.A.S. vane pump with bracket:

=> Running gear; Repair group 48; Assembly overview: vane pump, reservoir, hydraulic pipes; Removing and installing vane pump for vehicles with VR6 engine.

• ‒ Install front exhaust pipe => Page , exhaust manifold, front exhaust pipe and catalyst with attachments.
• ‒ Install secondary air pump fan ring with fan and motor => Page 19-17, Removing and installing radiator and fan.
• ‒ Filling with coolant => Page 19-14
• ‒ Adjusting throttle cable => Page 20-19
• ‒ Electrical connections and routing:

=> Current flow diagrams, Electrical fault finding and Fitting locations

• ‒ Install ribbed belt => Page 13-22.
• ‒ Install intake hose with air cleaner:

=> Repair group 24; Motronic injection and ignition system; Servicing injection part

• ‒ Match engine electronics control unit to immobilizer:

=> Repair group 24; Motronic injection and ignition system; Matching engine electronics control unit to immobilizer

• ‒ Interrogate fault memory:

=> Repair group 01; Self-diagnosis; Interrogating and erasing fault memory

• ‒ Check idling speed and ignition timing:

=> Repair group 24; Motronic injection and ignition system; Checking idling speed

• ‒ Check headlight adjustment and adjust if necessary:

=> Maintenance booklet