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Clutch: Removing and installing > < General instructions for gearbox repairs

Leon Mk1

Clutch: repairing
Clutch: repairing
(Gearbox removed)
  Note!
t  Replace any clutch plates and pressure plates with damaged or loose rivets
t  If replaced fit clutch and pressure plate according to the Parts Catalogue
t  Fit the clutch so that the flywheel centring dowel pins fit into the corresponding the orifices or grooves of the press. If this is not done, the TDC of the flwheel will not be exact
   
1 - Twelve-sided nut
q   20 Nm
q   Tighten and loosen diagonally in several stages
2 - Flywheel
q   Check that the centring pins are correctly seated
q   The contact surfaces with the clutch plate must be free from grease and without grooves
q   Removing and fitting the flywheel → 4 cyl. diesel engine, mechanical; Rep. Gr.13.
3 - Clutch plate
q   Centring → Chapter
q   Diameter: → Chapter, Code letters, group numbers, ratios, filling quantities
4 - Clutch pushrod
q   Greased in the area where the guide bush of the input shaft is fitted
q   Assembly position: conical side towards the clutch plate
5 - Retaining circlip
6 - Clutch release lever
q   Apply a very thin coating of -G 000 100- grease on the support surface and the clutch pushrod housing
q   Check that the pushrod housing is not deformed
7 - Bolt securing the clutch press to the crankshaft
q   60 Nm + 1/4 turn (90°)
q   Always renew
8 - Intermediate plate
q   Installation position → Chapter
9 - Clutch press
q   Maximum internal deformation of the clutch press: 0.2 mm
q   Replace the rivetted joint if it is damaged or loose
q   Removing and installing → 4 cyl. diesel engine, mechanical; Rep. Gr.13

   

Clutch: Removing and installing > < General instructions for gearbox repairs