seat Workshop Repair Guides

SEAT Workshop Service and Repair Manuals

Gear change: dismantling and assembling > < Gear drive mechanism: removing and installing|Installation
Clutch action: adjustment
Clutch action: adjustment
Special tools and workshop equipment required
   
t  Gear stick adjustment tool -U-40026-
  Note!
t  In order to adjust the gearbox driver correctly, it is necessary to take the following points into account:
t  The vehicle must have its four wheels securely on the ground or on an paralell elevator
t  All gearbox actioning elements must be in perfect working order
t  The gearbox action must be smooth, with no harshness
t  The gearbox, the clutch driver and the clutch, must be in perfect condition
l  Gearbox in neutral
  W00-2200
–  Loosen the control rod clamp -arrow 1-. The control rod/selector lever joint must move freely.
–  Remove the frame cover and turn over.
  E34-0203
–  The gear stick eccentric adjuster -A- should be facing the reverse hook -arrow-.
  V34-2997
–  Fit tool -U-40026- without using force, so that the guide tab -arrow 1- fits into the groove in the tool and the gear stick hook fits into the tool orifice -arrow 2-.
–  The tool must not get jammed.
–  Align the control rod and the angled finger without using force.
  Note!
Check that the geabox has no gear selected (neutral position)
  E34-0205
–  Tighten the securing nut of the clamp -arrow 1-.
–  Remove tool -U-40026-.
–  Fit the gear stick cover to the frame.
–  Check gearbox action → 
Tightening torque
  E34-0203
Control rod clamp20 Nm

Function
l  The gear stick must be in neutral, in the 3rd and 4th gear track.
–  Disengage clutch.
–  Select the all the gears several times. Check especially the reverse gear selection.
If on selecting a gear several times there is still stiffness, do the following:
–  Select 1st gear.
–  Eliminate gear action play, pressing the gear stick carefully left.
   
l  Distance betweent the protection box and the reverse gear hook= 1...1.5 mm (dimension “a”)
–  If this were not the case, effect a fine adjustment → 
Fine adjustment
l  1st gear selected
  V34-2410
–  Loosen securing bolt -B-.
–  Eliminate gear action play, pressing the gear stick carefully left.
l  Distance betweent the protection box and the reverse gear hook= 1... 1.5 mm (dimension “a”)
–  Obtain the correct dimension a by turning (left or right) the eccentric adjuster -A-.
–  Loosen securing bolt -B-.
–  Fit the gear stick cover to the frame.
Tightening torque
  V34-2410
Eccentric securing bolt2 Nm

   

Gear change: dismantling and assembling > < Gear drive mechanism: removing and installing|Installation