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Tightening torques > < Work sequence

Leon Mk1

Installation: instructions
Installation: instructions
Follow instructions for removal in reverse order, taking into account the following:
–  Check the clutch disengagement collar for wear and replace it if necessary.
–  Lightly grease the disengagement collar, the guide sleeve for the collar and the primary shaft spline with -G 000 100-.
–  Make sure the alignment sleeves for the engine unit are in place; if not, install them.
–  When installing the engine unit make sure there is sufficient play with the half-shafts.
–  Align the engine support unit, shaking it so that there no stress points; if necessary, loosen the engine support at the bodywork too.
  Note!
Tightening torques for the engine unit supports → Chapter.
–  Electrical connections and wiring: → Electrical system; Rep. Gr.97
–  Fit the connection line between the intercooler and the turbocompressor next to the oil sump.
–  Install the articulated half-shafts: → Running gear, axles, steering; Rep. Gr.40
–  Install the power steering vane pump: → Running gear, axles, steering; Rep. Gr.48
–  Install the swing support.
–  Install the front exhaust pipe → Chapter, Exhaust system components: removing and installing.
–  Install the hydraulic clutch slave cylinder (pump) → 5-speed manual gearbox 02J; Rep. Gr.30
–  Install the shift control: → 5-speed manual gearbox 02J; Rep. Gr.34
–  Install the shift control: → 5-speed manual gearbox 02J; Rep. Gr.34
–  If necessary, adjust the gearbox cable: → 5-speed manual gearbox 02J; Rep. Gr.34
–  Install the lockholder plate with the accessory parts: → Bodywork-Installation work, exterior; Rep. Gr.50
–  Attach all coolant hoses to the engine.
–  Install the Poly-V belt → Chapter
–  Install the connection lines of the air mass meter/turbocompressor, intercooler/turbocompressor (oil sump side) and intercooler/air intake line.
–  Fill coolant → Chapter
–  Check and, if necessary, correct headlamp adjustment: → Millimetric maintenance
–  Road test the vehicle and consult the fault memory: → Vehicle diagnosis, testing and information system VAS 5051
   

Tightening torques > < Work sequence