Leon Mk1
Dismantling and assembling engine |
I → Anchor |
II → Anchor |
Part I |
1 - | Toothed belt guard - upper part |
2 - | Toothed belt |
q | Mark D.O.R. before removing |
q | Check for wear |
q | Do not kink |
q | Removing, installing and tensioning → Chapter |
3 - | 20 Nm |
4 - | Toothed belt guard - coolant pump |
5 - | 20 Nm + 1/4 turn (90 °) further |
q | Renew |
q | The turning further can be done in several stages |
q | The angle which must be turned further can be measured with protractor -T20030- |
6 - | Camshaft sprocket |
q | Note position when installing the toothed belt → Chapter |
7 - | 10 Nm |
q | Install with -D6- |
8 - | 10 Nm |
9 - | Rear toothed belt guard |
10 - | Coolant pump |
q | With integrated seal |
q | Seal must not be separated from coolant pump |
q | Replace damaged or leaking coolant pump together with seal |
q | Check for ease of movement |
11 - | Tensioner |
q | Checking → Chapter |
q | Removing, installing and tensioning → Chapter |
12 - | 20 Nm |
13 - | Console |
14 - | Crankshaft toothed belt sprocket |
q | Note position when installing the toothed belt → Chapter |
15 - | 40 Nm + 1/4 turn (90 °) further |
q | Renew |
16 - | 12 Nm |
q | Renew |
17 - | Belt pulley |
q | When installing note fixing arrangement |
18 - | 20 Nm |
19 - | Ribbed belt |
q | Mark direction of rotation before removing |
q | Removing and installing ribbed belt → Chapter |
20 - | 90 Nm + 1/4 turn (90 °) further |
q | Renew |
q | Oil threads |
q | The turning further can be done in several stages |
q | The angle which must be turned further can be measured with protractor -T20030- |
21 - | Toothed belt guard - lower part |
Part II |
Note!
t | Servicing the clutch: |
t | → Rep. Gr.30 |
1 - | Cylinder block |
q | Dismantling and assembling aluminium cylinder block → Chapter |
q | Dismantling and assembling pistons and conrods → Chapter |
2 - | 45 Nm |
q | Renew |
3 - | Oil filter |
q | Loosen at hexagon bolt head |
q | Tighten by hand |
q | Note instructions on filter when installing |
4 - | Compact bracket |
q | For vane pump and alternator |
q | Removing and installing compact bracket on vehicles with air conditioner: → Heating, Air conditioning; Rep. Gr.87 |
5 - | 15 Nm |
q | Loosen and tighten the bolts on the flywheel side only using socket insert -U-40051- |
6 - | Sump |
q | Removing and installing → Chapter |
7 - | Oil drain plug, 30 Nm |
q | With attached seal |
q | Renew |
8 - | M8: 20 Nm + 1/4 turn (90 °) further |
9 - | 45 Nm |
10 - | Washer |
11 - | Tensioning roller |
12 - | Tensioning element |