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Engine control unit > < Checking intake air preheating
Removing and installing parts of the injection system
   
Removing and installing parts of the injection system
1 - Screw
q   10 Nm
2 - Warm air intake
q   To warm air collecting plate on exhaust manifold
3 - To oil separator
4 - Screw
q   10 Nm
5 - Spreader pin
6 - Cable guide
7 - Air cleaner
q   Removing → Fig.
q   Dismantling and assembling → Chapter
8 - Supply hose
q   Secure with spring-type clips on fuel manifold
q   Black or white markings
q   Check seated securely
9 - Return hose
q   Secure with spring-type clips on fuel manifold
q   Blue or with blue marking
q   Check seated securely
10 - Screw
q   10 Nm
11 - Fuel rail with injectors
q   Dismantling and assembling → Chapter
12 - To activated charcoal filter solenoid valve 1 -N80-
q   → Item
13 - Connector
q   8 pin
q   For throttle valve-control part-J338-
14 - Screw
q   20 Nm
15 - Intake manifold
q   Dismantling and assembling → Chapter
16 - Gasket
q   Renew
17 - Thermostat housing
18 - O-ring
q   Renew if damaged
19 - Coolant temperature sender -G62-
q   with Coolant temperature sender -G2-
q   Marking: yellow ring
q   If necessary release pressure in cooling system before removing
q   Resistance graph → Fig.
20 - Connector
q   4-pin
21 - Retaining clip
22 - Lambda probe -G39-, 55 Nm
q   Fitting location: In front exhaust pipe
q   Grease only the threads with “G5”; “G5” must not get into the slots on the probe body
23 - 4-pin connector
q   For Lambda probe and Lambda probe heating
24 - Connector
q   4-pin
q   Intake manifold pressure sender-G71- with intake air temperature sender -G42-
25 - Nut
q   10 Nm
26 - Securing plate
27 - Connector
q   Only disconnect or connect with ignition switched off
28 - Engine control unit
q   Control unit for 1AV fuel injection and ignition system -J382-
q   For injection system, Lambda control, activated charcoal filter system solenoid valve 1, knock control, governed speed, exhaust gas recirculation, ignition and self-diagnosis
q   Fitting location: in plenum chamber, right
q   Renew → Chapter
29 - Screw
q   10 Nm
30 - Pull vacuum hose from intake manifold
31 - Lid

   

Engine control unit > < Checking intake air preheating