seat Workshop Repair Guides

SEAT Workshop Service and Repair Manuals

Exhaust turbocharger, G-charger > < Checking accelerator pedal position sender
Removing and installing fuel delivery unit
Removing and installing fuel delivery unit
Special tools and workshop equipment required
   
t  Union nut tool -3217-
  W00-0291
t  Torque wrench -V.A.G 1332- (40...200 Nm)
Removing
–  Note safety precautions before beginning work → Chapter.
–  First check whether a coded radio is fitted. If so, obtain anti-theft coding.
–  With the ignition switched off, disconnect battery earth strap.
–  Remove cover from fuel delivery unit.
–  Pull 4-pin connector and supply and return lines off flange.
  WARNING
Fuel supply lines are under pressure! Before loosening hose connections, wrap a cloth around the connection. Then release pressure by carefully pulling hose off connection.
Vehicles with engine code AWC
  Note
Press buttons on hose couplings to do this.
Continuation for all vehicles
–  Unscrew union nut with union nut tool -3217-.
Vehicles with engine code AJH
–  Pull flange and seal out of opening in fuel tank.
–  Release and remove delivery unit from bayonet connection by turning to the left.
Vehicles with engine code AWC
–  Pull fuel delivery unit and seal out of opening in fuel tank.
Continuation for all vehicles
  Note
If delivery unit is to be renewed, drain old delivery unit before disposal.
Installing
–  Installation of fuel delivery unit is carried out in reverse order.
  Note
t  When inserting fuel delivery unit, ensure that fuel gauge sender is not bent.
t  Insert seal for flange or fuel delivery unit dry into opening of fuel tank.
t  Moisten seal with fuel only when installing flange or fuel delivery unit.
t  Ensure fuel hoses are tight.
t  After installing fuel delivery unit, check that supply, return and breather lines are still clipped onto fuel tank.
Vehicles with engine code AJH
  W00-0428
t  Note installation position of fuel delivery unit flange: mark on flange must align with mark -arrows- on fuel tank.
  N20-0065
t  On correct installation of fuel delivery unit, fuel gauge float points in direction of travel A.
Vehicles with engine code AWC
  N20-0071
t  Note installation position of fuel delivery unit flange: mark on flange must align with mark -arrows- on fuel tank.
  A20-0096

Exhaust turbocharger, G-charger > < Checking accelerator pedal position sender