seat Workshop Repair Guides

SEAT Workshop Service and Repair Manuals

Analysis measured value block, display group 50...69 -rev control- > < Analysis measured value block, display groups 30...49 -lambda control-
Evaluating measured value blocks, display groups 0...6 -Basic functions-
   
Evaluating measured value blocks, display groups 0...6 -Basic functions-
Display group 1 -Basic functions-
l  Engine running at idling speed
Read measured value block 1← Indicated on display  
xxxx RPMxxx °Cx.xxx%xxxxxxxx   
1234← Display fieldsSpecificationEvaluation
    Adjustment conditions for basic setting11111111 →  
   Lambda regulator before catalytic converter-15...15% →  
  Coolant temperature80...110°C →  
 Engine speed (idling speed)700...900 RPM →  

Significance of 8-digit number block in display field 4 -setting conditions-
   
Significance if display = 1
12345678Significance
       1Coolant temperature above 80 °C
      1 Speed below 2000 RPM
     1  Throttle valve closed
    1   Lambda regulation OK
   1    Idling switch closed
  1     Air conditioner compressor switched off
 1      Catalytic converter pre-heating (above 300 °C)
1       No faults recognised by self-diagnosis

   
Evaluating display group 1, display field 1 -Engine speed (idling speed)-
Reading -V.A.G 1551-Possible fault causeFault elimination
Lower than specification
t  Throttle valve control part sticking/defective
t  Air filter element, very dirty
–  Checking throttle valve control part → Chapter
–  Replace dirty air cleaner element → Chapter
Above specification
t  Throttle valve control part sticking/defective
t  Large amount of unmetered air (cannot be compensated for by the idling stabilisation)
–  Interrogate fault memory → Chapter
–  Check intake system for leaks (unmetered air) → Chapter
–  Checking throttle valve control part → Chapter
–  Perform idling check → Chapter

   
Evaluating display group 1, display field 2 -coolant temperature-
Reading -V.A.G 1551-Possible fault causeFault elimination
Less than 80 °C
t  Engine too cold
t  Coolant temperature sender or wiring to engine control unit
t  Thermostat defective
–  If necessary carry out test drive
–  Check coolant temperature sender → Chapter
–  Check thermostat → Rep. Gr.19
More than 110 °C
t  Radiator soiled
t  Radiator fan not functioning
t  Thermostat defective
t  Coolant temperature sender or wiring to engine control unit
–  Clean the radiator
–  Check functioning
t  Check thermostat → Rep. Gr.19
–  Check coolant temperature sender → Chapter
  

   
Display group 2 -Basic functions-
l  Engine running at idling speed
Read measured value block 2← Indicated on display  
xxxx RPMxxx.x %x.x msxxx mbar   
1234← Display fieldsSpecificationEvaluation
    Intake manifold pressure240...420 mbar →  
   Injection period2.0...4.0 ms →  
  Engine load10...20 % →  
 Engine speed (idling speed)  → Anchor

   
Evaluating display group 2, display field 3 -Injection period-
Reading -V.A.G 1551-Possible fault causeFault elimination
Less than 2 ms
t  Large amount of fuel from the activated charcoal filter system
t  Incorrect injectors with greater throughput installed
–  Check fuel tank vent valve → Chapter, control diagnosis
–  Check injectors → Chapter
–  Checking injector wiring → Parts microfiche
More than 4.0 ms
t  Increased engine load due to electric consumers, air conditioner, or P.A.S. steering on full lock
–  Eliminate load (Air conditioning, Power assisted steering, etc.)

   
Evaluating display group 2, display field 4 -Intake manifold pressure-
Reading -V.A.G 1551-Possible fault causeFault elimination
Less than 240 mbar
t  Large amount of unmetered air between intake manifold and air cleaner
–  Rectify unmetered air
More than 420 mbar
t  Engine loaded due to ancillaries
t  Air cleaner element, very dirty
–  Eliminate increased load (air conditioner, power assisted steering etc.)
–  Replace dirty air cleaner element → Chapter

   
Display group 3 -Basic functions-
l  Engine running at idling speed
Read measured value block 3← Indicated on display  
xxxx RPMxxx mbarxxx.x %xx.xo b. TDS   
1234← Display fieldsSpecificationEvaluation
    Ignition timing0...10° b. TDS---
   Throttle valve angle (potentiometer 1 -G187-)0...11% →  
  Intake manifold pressure240...420 mbar →  
 Engine speed (idling speed)700...900 RPM →  

   
Display group 4 -Basic functions-
l  Engine running at idling speed
Read measured value block 4← Indicated on display  
xxxx RPMxx.xxx Vxxx.x °Cxxx.x °C   
1234← Display fieldsSpecificationEvaluation
    Intake air temperature-40.0...120.0 °C →  
   Coolant temperature80.0...110.0 °C →  
  Voltage supply for engine control unit12.0...15.0 V →  
 Engine speed (idling speed)700...900 RPM →  

Note on display field 3:
t  The engine control unit will use the intake air temperature as a replacement value for an engine start (start temperature replacement value) as soon as there is a fault stored in the fault memory, which affects the coolant temperature sender (-G62-). The temperature then rises according to a model stored in the control unit. When the engine has reached normal working temperature a fixed replacement value will be displayed after a certain period. This fixed replacement value depends in turn on intake air temperature.
Note on display field 4:
t  The total temperature range is given as the specification. The displayed value must be above ambient temperature.
   
Evaluating display group 4, display field 2 -Control unit voltage supply-
Reading -V.A.G 1551-Possible fault causeFault elimination
Less than 12.000 V
t  Alternator defective, battery charge state low
–  Check voltage, charge battery → Electrical system; Rep. Gr.27
 
t  Battery heavily charged shortly after starting due to high charging current and current consumers
–  Increase revs slightly for a few minutes and switch off current consumers
 
t  Transfer resistance in the current supply or the engine control unit earth connection
–  Checking voltage supply to engine control unit → Chapter
 
t  Current draw when ignition is off
–  Eliminate current draw
More than 15.000 V
t  Voltage regulator on alternator defective
–  Check voltage regulator, replace regulator if necessary → Electrical system; Rep. Gr.27
 
t  Excess voltage due to jump starting or quick charging unit
–  Interrogate fault memory → Chapter

   
Evaluating display group 4, display field 3 -coolant temperature-
Reading -V.A.G 1551-Possible fault causeFault elimination
Less than 80.0 °C
t  Engine too cold
–  If necessary carry out test drive
 
t  Coolant temperature sender or wiring to engine control unit
–  Check coolant temperature sender → Chapter
More than 110.0 °C
t  Radiator soiled
–  Clean the radiator
 
t  Radiator fan not functioning
–  Checking function
 
t  Thermostat defective
–  Check thermostat → Rep. Gr.19
 
t  Coolant temperature sender or wiring to engine control unit
–  Check coolant temperature sender → Chapter
-40 °C constant
t  Wiring open circuit or short to positive
–  Check coolant temperature sender → Chapter
120 °C constant
t  Short to earth
 

   
Evaluating display group 4, display field 4 -intake air temperature-
Reading -V.A.G 1551-Possible fault causeFault elimination
-40.0 °C constant
t  Wiring open circuit or short to positive
–  Checking intake air temperature sender → Chapter
120,0 °C constant
t  Short to earth
 

   
Display group 5 -Basic functions-
l  Engine running at idling speed
Read measured value block 5← Indicated on display  
xxxx RPMxxx %xxx km/hText   
1234← Display fieldsSpecificationEvaluation
    Engine operating conditions: (idling, part load, enrichment, overrun, full load)Idling---
   Road speed0 km/h---
  Engine load10...20 % →  
 Engine speed (idling speed)700...900 RPM →  

   
Display group 6 -Basic functions-
l  Engine running at idling speed
Read measured value block 6← Indicated on display  
xxxx RPMxxx.x %xxx.x °Cxx.x %   
1234← Display fieldsSpecificationEvaluation
    Altitude correction factor-30.0...5.0 %---
   Intake air temperature-40.0...120.0 °C →  
  Engine load10...20 % →  
 Engine speed (idling speed)700...900 RPM →  

   

Analysis measured value block, display group 50...69 -rev control- > < Analysis measured value block, display groups 30...49 -lambda control-