Leon Mk1
| 1 - | Heat shield for brake disc |
| 2 - | Bolt, 10 Nm |
| q | M6×12 |
| 3 - | Brake hose |
| q | Do not disconnect brake hose when changing brake pads |
| 4 - | Spring retainer |
| q | Screw to brake calliper housing |
| 5 - | Hexagon bolt, 10 Nm |
| 6 - | Elastic clip |
| 7 - | Brake line |
| q | Tightening torque for brake pipe at bracket 15 Nm |
| q | Tightening torque for brake pipe at brake caliper 15 Nm |
| q | Screw into brake calliper housing |
| q | Connect the flexible tube of the brake by immobilising its hexagonal part. |
| q | Verify that the fixing tabs are well seated in the grooves in the support. |
| 8 - | Electrical connector |
| q | When changing the pads, remove the bracket → Item |
| 9 - | Bolt, 190 Nm |
| q | Clean ribs if using again |
| 10 - | Brake back plate |
| q | Screw to wheel bearing housing |
| 11 - | Brake pads |
Note| The inner pad (with spring) has an arrow. The arrow must point in direction of brake disc rotation when moving forwards. Noises can be caused from incorrect assembly. |
| q | Before installing the pads, clean pad guide surfaces and lubricate with grease → replacement part catalogue. |
| q | There is an adhesive foil on the backplates of the outer brake pads. Always remove this foil before assembly. |
| q | Front left and front right brake wear indicator |
| q | In respective wear (limits: 2 to 3 mm) a warning lamp lights up in the dash panel insert |
| q | Always replace by axles |
| q | removing and fitting → Chapter |
| q | Check the thickness of the pads: → Booklet301 |
| q | Different versions → Parts catalogue |
Note| Before installing brake pads, carefully clean brake callipers (grease must be removed completely). Particularly ensure that all glue foil residues present are removed from the contact surfaces on the outer brake pads. |
| 12 - | Retaining spring |
| q | Before installing the pads, clean pad guide surfaces and lubricate with grease → replacement part catalogue. |
| q | Insert in both holes in brake calliper housing |
Note| Insert the retaining spring in the two openings and engage under the brake holder. If this is incorrectly fitted then the wear on the outer pad cannot be corrected, this will gradually extend the pedal stroke. |
| 13 - | Brake disc |
| q | Always replace by axles |
| q | Unscrew brake calliper before removal. |
| q | Lubricate contact surfaces between brake disc and wheel hub with grease → replacement part catalogue. |
| q | Thickness → Chapter |
| q | Allocation → Chapter |
| 14 - | Torx screw |
| q | Tightening torque: 5 Nm |
| 15 - | Wheel bolts |
| q | Mount the wheels → Running gear, shafts, steering; Rep. gr.44 |
| 16 - | Housing for brake calliper |
| q | Unscrew from brake carrier to replace brake pads |
| q | Servicing brake calliper → Chapter |
| 17 - | Guide pin, 30 Nm |
| 18 - | Cover cap |
| q | Removing |
