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Drive shaft with tripod type joint AAR2600i - Dismantle and assemble > < Checking function of constant velocity joint

Leon Mk1

Drive shaft with tripod type joint AAR2600i - Assembly overview
   
Drive shaft with → tripod type joint AAR2600i - Assembly overview
1 - Outer constant velocity joint
q   Always replace completely
q   Removing → Fig.
q   Installation: insert onto the complete half-shaft by tapping with a plastic mallet, until the securing ring is decompressed
q   check → Chapter
2 - Bolt.
q   Different versions available
q   Assignment → Electronic parts catalogue „ETKA“
q   Hexagon bolt = 200 Nm + 180° further
q   Loosening and tightening the hex bolt → Chapter
  WARNING
t  There are two versions of the twelve-point head bolt, with and without ribbing. Distinguishing features → Fig.
t  When installing the twelve-point bolt, always note which type of screw is used.
t  It must be tightened to the respective tightening torque.
t  The specified torque for twelve-point head bolts »with« ribbing is 70 Nm + 90° when loosening and tightening → Chapter.
t  The specified torque for twelve-point head bolts »without« ribbing is 200 Nm + 180° when loosening and tightening → Chapter.
q   Replace after each removal
3 - Right hand driveshaft
4 - Left hand driveshaft
5 - Clamp
q   Replace after each removal
q   Tension → Fig.
6 - Dustguard for constant velocity joint
q   Ensure that there is no damage or cracks from friction
q   Material: → Hytrel (polyester elastomer) → Spare parts catalogue
7 - Clamp
q   Replace after each removal
q   Tension → Fig.
8 - Dished spring
q   Installation position → Fig.
9 - Thrust washer
q   Installation position → Fig.
10 - Circlip
q   Replace after each removal
q   Fit into the groove on the complete half-shaft
11 - Clamp
q   Replace after each removal
q   Tension using the pliers for spring-type clips -V.A.G 1275-
12 - Boot for triple roller joint
q   Ensure that there is no damage or cracks from friction
13 - Clamp
q   Replace after each removal
q   Tension using the pliers for spring-type clips -V.A.G 1275-
14 - Circlip
q   Replace after each removal
15 - Joint body
16 - Circlip
q   Replace after each removal
q   Insert into the driveshaft groove using the pliers -VW 161 A-
17 - Triple roller star with rollers
The chamfer -arrow- points towards drive shaft splines.

   
Distinctive features of the twelve-point head bolt with ribbing and the twelve-point head bolt without ribbing.
The twelve-point head bolts can be distinguished by the contact surfaces -arrow A- and -arrow B-.
I - Twelve-point head bolt with ribbing -arrow A-
II - Twelve-point head bolt without ribbing -arrow B-
  N40-10569

Drive shaft with tripod type joint AAR2600i - Dismantle and assemble > < Checking function of constant velocity joint