Leon Mk2
| Differential: Assembly overview |
Note| t | Heat the inner ring of the roller bearing to 100 ºC before fitting. |
| t | Replace both conical roller bearings together. |
| t | If tapered roller bearings, differential cage, gearbox housing or clutch housing is renewed, adjust differential → Chapter. |
| 1 - | Countersunk bolt, 25 Nm |
| q | Screw into threaded piece → Item |
| 2 - | Right flange shaft |
| q | Do not mix up with the left hand side shaft |
| 3 - | Compression spring for flange shaft |
| q | Installed behind flange shafts |
| 4 - | Thrust washer |
| q | Fitting position: the collar faces the spring |
| 5 - | Conical ring |
| q | Fitting position: conical side facing the differential casing |
| 6 - | Circlip |
| q | Holds tapered ring, thrust washer and spring in position when flange shaft is removed |
| 7 - | Planet gear |
| q | Installing → Fig. |
| 8 - | Threaded piece |
| q | Installing → Fig. |
| 9 - | Planet gear shaft |
| q | To remove, cut the tension sleeve → Item |
| q | Installing → Fig. |
| 10 - | Planetary gears |
| q | Installing → Fig. |
| 11 - | Set of thrust washers |
| q | Lubricate with gear oil before installing |
| q | Complete modified thrust washer assembly → Fig. |
| q | Allocation: → Parts catalogue |
| 12 - | Left flange shaft |
| q | With dust plate. |
| q | Do not mix up with the right hand side shaft |
| 13 - | Left flanged shaft seal: |
| q | Left and right diameters differ |
| q | replace with gearbox installed → Chapter |
| 14 - | S1 shim |
| q | For differential |
| q | always 1 mm thick |
| 15 - | Outer track, roller bearing |
| q | Remove → Fig. |
| q | Driving in → Fig. |
| 16 - | Tapered roller bearing inner race |
| q | Pressing out → Fig. |
| q | Driving in → Fig. |
| 17 - | Differential casing |
| q | with riveted final drive group |
| q | Matched to the secondary shaft; these must be replaced together |
| q | Complete modified thrust washer assembly → Fig. |
| q | Allocation: → Parts catalogue |
| 18 - | Spring pin |
| q | For securing differential pinion pin |
| q | Extract the securing sleeve |
| 19 - | Tapered roller bearing inner race |
| q | Pressing out → Fig. |
| q | Driving in → Fig. |
| 20 - | Outer track, roller bearing |
| q | Pressing out → Fig. |
| q | Driving in → Fig. |
| 21 - | S2 shim |
| q | For differential |
| q | Determining thickness → Chapter |
| 22 - | Left flanged shaft seal: |
| q | Left and right diameters differ |
| q | replace with gearbox installed → Chapter |
| 23 - | Gearbox |
| 24 - | clutch housing |
