Leon Mk2
Input shaft - Installation overview |
Note
t | If it was necessary to fit new gears, consult the technical data . |
t | Lubricate all of the bearings, mobile pinions and synchroniser rings with gear oil before fitting them on the input shaft. |
t | Do not mix up synchroniser rings from different gears. Do not mix up synchroniser rings from different gears. |
1 - | Circlip |
q | Always replace. |
q | Determine thickness |
2 - | Mobile sleeve with synchroniser body for the 5th gear |
q | Disassembly and assembly ⇒ from page |
q | Dismantling → Fig. |
q | Assembling the mobile element/synchroniser body for the 5th gear → Fig. and → Fig. |
q | Installation position → Fig. |
3 - | Synchromesh ring of 5th gear: |
q | Check for wear → Fig. |
4 - | 5th speed selector gear |
5 - | Needle roller bearing |
q | For 5th gear |
q | Change along with the → Item |
6 - | Bush |
q | For the 5th gear needle bearing |
q | Change along with the → Item |
q | Insertion → Fig. |
7 - | Gearbox |
8 - | Allotment with grooved ball bearings |
q | Always replace the bearings with the allotment |
q | Clean the allotment threaded holes (eg. with a 6 mm drill bit) |
q | Releasing → Fig. |
q | Insertion → Fig. |
9 - | Input shaft: |
10 - | Needle roller bearing |
q | For 3rd gear |
11 - | 3rd speed selector gear |
12 - | Syncromesh ring 3rd gear |
q | Check for wear → Fig. |
13 - | Circlip |
q | Releasing → Fig. |
q | Insertion → Fig. |
14 - | Mobile element with synchromesh body of 3 and 4 gear |
q | Release with mobile pinion of 3rd gear → Fig. |
q | Dismantling → Fig. |
q | Installation position of the synchroniser ring on the bushing → Fig. |
q | Releasing → Fig. |
q | Insertion → Fig. |
15 - | Circlip |
q | Releasing → Fig. |
q | Insertion → Fig. |
16 - | Synchro-ring for 4th gear |
q | Check for wear → Fig. |
17 - | 4th speed selector gear |
18 - | Needle roller bearing |
q | Of 4 gear |
q | Change along with the → Item |
19 - | Attack washer |
20 - | Inner ring of roller bearing |
q | Release with mobile pinion of 4th gear → Fig. |
q | Insertion → Fig. |
21 - | Circlip |
q | replace |
q | Determine thickness → Fig. |
22 - | Cylindrical roller bearing |
q | Circlip |
q | Remove → Fig. |
q | Insertion → Fig. |
q | Installation position: the securing ring should be facing towards the input shaft |
23 - | clutch housing |
24 - | Spring |
q | Installation position → Fig. |
25 - | Mobile sleeve of 3rd and 4th gear |
26 - | Bushing of 3rd and 4th gear |
27 - | Locking keyways |
28 - | Spring |
q | Installation position → Fig. |
29 - | Locking keyways |
30 - | Synchromesh for 5th gear |
31 - | Mobile sleeve of 5th gear |
32 - | Limit ring |
q | Holds the locking pins in place |
q | Removing → Fig. |
q | Installing → Fig.. |