Leon Mk2
Note
|
| 1 - | Cylindrical roller bearing |
| q | With retaining ring |
| q | removing and fitting → Chapter |
| q | Fitting position: once the bearing socket is fitted, the securing ring should point towards the secondary shaft |
| 2 - | Output shaft |
| q | Check the seating or the inner cylindrical bearing ring for damage or scoring |
| q | If the seating or the inner cylindrical bearing ring shows scoring or damage then replace the secondary shaft and the cylindrical roller bearing |
| q | For roller bearings → Item with seat on an inner ring, the bearing can not be removed from the secondary shaft |
| q | With the inner ring of cylindrical roller bearing socket |
| q | The inner ring cannot be removed from the secondary shaft |
| 3 - | 4th gear wheel |
| q | Fitting position: The collar points towards the 3rd gear → Chapter |
| q | removing and fitting → Chapter |
| 4 - | Circlip |
| q | Always replace. |
| 5 - | Circlip |
| q | Always replace. |
| 6 - | 3rd gear pinion |
| q | removing and fitting → Chapter |
| 7 - | Circlip |
| q | Always replace. |
| 8 - | Needle bearing |
| q | For 2nd gear |
| 9 - | 2nd speed selector gear |
| 10 - | Inner ring of 2nd gear |
| q | removing and fitting → Chapter |
| q | Check for wear → Chapter |
| 11 - | Outer ring of 2nd gear |
| q | removing and fitting → Chapter |
| q | Renew if scored |
| q | Place above inner ring → Item |
| 12 - | Synchroniser ring for 2nd gear |
| q | removing and fitting → Chapter |
| q | Check for wear → Chapter |
| q | Installation position → Chapter |
| 13 - | Locking collar with synchronising hub for 1st and 2nd gear |
| q | removing and fitting → Chapter |
| q | Dismantling and assembling → Chapter. |
| q | After removing retaining ring, press off with 2nd gear synchromeshed gear → Item. |
| q | Assemble the mobile element and synchromesh body → Chapter |
| q | Installation position → Chapter |
| 14 - | Circlip |
| q | removing and fitting → Chapter |
| 15 - | Synchro-ring for 1st gear |
| q | Fit so that the grooves insert in the locking elements of the mobile sleeve → Item |
| q | removing and fitting → Chapter |
| q | Check for wear → Chapter |
| 16 - | Outer ring for 1st gear |
| q | removing and fitting → Chapter |
| q | Renew if scored |
| 17 - | Inner ring for 1st gear |
| q | removing and fitting → Chapter |
| q | Check for wear → Chapter |
| q | Check lugs for scoring |
| q | Installation position → Chapter |
| 18 - | Needle bearing |
| q | For 1st gear |
| 19 - | 1st speed selector gear |
| q | removing and fitting → Chapter |
| q | Installation position → Chapter |
| 20 - | Spring |
| q | Fitting position: the bent end should point towards the locking pin |
| 21 - | Connection guide of 1st/2nd gear |
| 22 - | Synchromesh ring for 1st and 2nd gear |
| 23 - | Locking keyways |
| q | 3 off |
| 24 - | Spring |
| q | Fitting position: the bent end should point towards the locking pin |
