seat Workshop Repair Guides

SEAT Workshop Service and Repair Manuals

Removing and installing slave cylinder > < Clutch hydraulic system: Assembly overview
Pipe / hose lines: Removing and installing
Pipe / hose lines: Removing and installing
Consult the equivalence table for tools and equipment according to applicability among Seat / VW / Audi / Skoda → Chapter.
Special tools and workshop equipment required
   
t  Torque wrench kit -SAT 8010-, see equivalent → Anchor
  L00-10226
t  Pressure tool -U-30042-, see equivalent → Anchor
Detaching
l  Before disconnecting the battery, ensure that the ignition key is not in the ignition switch.
–  Disconnect the battery earth strap.
  Note
Observe the safety measures to be adopted when disconnecting the battery → Electrical system; Rep. gr. 27
–  Remove engine cover → Booklet101.
–  Remove the air filter body, breather hose and air duct hoses → Rep. gr.24 and → Rep. gr.23 .
  W00-2165
–  Remove the battery → Electrical system; Rep. gr.27 .
–  Remove battery tray -arrows- and remove from vehicle.
  Note
  A10-1572
When performing the following operations, care must be taken not to spill brake fluid onto the side member or gearbox. If fluid comes into contact with them, the affected area must be thoroughly cleaned.
–  Choke the supply hose going to the master cylinder with the pressure tool -U-30042-.
  E30-10002
Remove pipe and hose assembly from master cylinder.
–  To remove, the safety fastener must be released -3- with a screwdriver, and the pipe and hose assembly uncoupled -1- from the master cylinder -4-.
  A30-0138
Remove pipe and hose lines of the clutch slave cylinder.
–  Remove bracket -B- from gearbox and detach it from pipe/hose assembly -A-.
–  Fit a lint-free cloth under the clutch slave cylinder.
  N34-1852
–  Remove the safety fastener -A- which secures the hose and pipe assembly from the clutch slave cylinder up to the limit.
–  Remove the hose and pipe assembly -B- from the clutch slave cylinder and close it.
–  Remove the pipe and hose assembly.
  Note
Do not press on the clutch pedal following the removal of the pipe and hose assembly.
Installing
  A30-0062
Installation is carried out in the reverse sequence; note the following:
  Note
Always replace seals → Fig..
–  Press in pipe and hose assembly -1- with seal -2- in slave cylinder and in clutch master cylinder -4- until safety fastener -3- is audibly secured.
–  Pull pipe and hose assembly to check it is properly secured.
–  Bleed air from hydraulic clutch system → Chapter.
–  Install battery → Electrical system; Rep. gr.27.
Tightening torques
  A30-0138
ComponentNm
Battery to body mounting10

   

Removing and installing slave cylinder > < Clutch hydraulic system: Assembly overview